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WINCH MOUNTING
ESSENTIAL MOUNTING INSTRUCTIONS TO MAINTAIN ALIGNMENT OF PLANETARY WINCH COMPONENTS:
I
t is most important that this winch be mounted securely so
that the three major sections (the motor end, the cable drum,
and the gear housing end) are properly aligned. Excessive
bushing wear and difficulty in freespooling are usually symp-
toms of misalignment.
In the as-installed condition, if the winch is mid-mounted, then
at least one tie-plate must be attached to the mounting feet at
the bottom of the winch to maintain alignment. If the winch is
foot mounted then at least one tie-plate must remain mounted
at midpoint of winch to maintain alignment. It is always pre-
ferred to used BOTH tie-plates in the final installed configura-
tion.
Angle Mounting Kit, P/N 251006 is recommended for maxi-
mum ease in mounting the winch. The angle kit will allow the
winch to be mounted in upright or midmount applications and
will meet the criteria of serving as a solid and true mounting
surface.
When mounting the winch with other than the recommended
Ramsey Angle Kit, the mounting hole patterns described in the
Dimensional drawings on pages 11-12 should be used. The
mounting surface must be flat within .015 inch and sufficiently
stiff to resist flexing. If a steel plate is used for foot mounting, it should be .750 inch thick. For this mounting application eight (8) 1/2-13NC x
1-1/2" long grade 5 capscrews with lockwashers will be needed to mount winch. Capscrews should be tightened to 85 ft-lb (115 Nm)
torque.
NOTE: If angles or a steel plate are used in mounting winch, tie-plates provided with winch are to be attached to the remaining mounting
pads, whether they be side or foot.
CABLE INSTALLATION
1. Unwind cable by rolling it out along the ground
to prevent kinking. Securely wrap end of cable,
opposite hook, with plastic or similar tape to
prevent fraying.
2. Place taped end of cable into hole in cable drum
as shown below. Use the 3/8-16NC x 1/2" long
hex socket drive setscrew (part of drum assem-
bly item 234171) to secure cable to drum.
3. Carefully run winch in the "reel-in" direction.
Keeping tension on end of cable, spool all the
cable onto the cable drum, taking care to form
neatly wrapped layers.
After installing cable, check freespool operation.
Disengage clutch and pull on cable at a walking
speed. If cable "birdnests", loosen jam nut (item
#20) and turn nylon setscrew (item #17) clock-
wise to increase drag on drum. If cable pull is
excessive, loosen nylon setscrew by turning coun-
terclockwise. Tighten jam nut when proper setting is
obtained.
CAUTION: OVER-TIGHTENING OF JAM NUT MAY STRIP NYLON SETSCREW.
CAUTION: If longer bolts (minimum grade 5) are substituted to mount winch or to
mount a roller guide at the side mount pads, bolt length must be such as to allow a
maximum of .56 inch thread length engagement in the tapped holes in side of each
end bearing. Use of excessive length bolts will damage the winch and prevent
freespool of the drum. Torque bolts to 55 ft-lbs. (75 Nm).
MOTOR END
FOOT MOUNT
MID MOUNT
4
CABLE DRUM
GEAR HOUSING END
TIEPLATE AT SIDE LOCATION
TIEPLATE AT FOOT (BASE) LOCATION
21
19
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