Safety Rules - MONDELIN LEVPANO I Bedienungs- Und Wartungsanleitung

Adjust the two feet situated at the front of the device, introducing the Clip & Go
locks in position 2.
Rotate the arm extension, ref. PR0429 (see diagram part), so that the metal stops
are upwards and can receive the plasterboard.
Now, load the plasterboard onto the arms, with the latter in the tilted position.
After moving the device close to the uprights on which the plasterboard will be
positioned, the operator shall operate the lever situated on the operating handle so
as to release the lock from its location and thus make it possible for the beam and
the plasterboard to tilt into the vertical position for positioning on the uprights.
Continue rotating the winch's handle so as to bring the plasterboard's top in contact
with the ceiling. Immobilize the LEVPANO® by operating the wheel brakes and then
fix the plasterboard on the uprights.
Provide for sufficient space between the bottom of the plasterboard and the floor in
order to release the metal stops from the arm after fixing the plasterboard.
7. Using the platforms of the LEVPANO® I
As specified in paragraph 1, the platforms supplied with the LEVPANO® I can be
used to fit plasterboard panels in order to fix them on ceiling or under pitches.
When the platforms are used, they must be firmly fixed to the chassis, using the 4
screws.
B. SAFETY RULES
Make sure that :
The wooden platforms are firmly fixed to the chassis (LEVPANO ® I réf.513000) if
these are used
All the elements are perfectly assembled,
Nothing impairs the proper working of the LEVPANO®,
Before lifting a load :
Make function the LEVPANO® and check the general state of the
device.
Make sure that the head locks function properly.
Also make sure that the various Clip & Go locks operate properly.
Make absolutely sure that the cables are correctly wound on the
winch's drums, and check their position in the groove of the corresponding pulleys.
Verify that the cables are parallel to the inside of the columns so as to
enable the assembly to work properly.
Lock the 2 wheels provided with a brake.
Make sure that the columns are clean
Do not rotate the winch crank any longer, when the indicator situated at the
bottom of the intermediate column appears. K1
THE FOLLOWING IS FORBIDDEEN : Do not use the LEVPANO® :
beyond the maximum use load (75 kg)
if a cable is broken
beyond the maximum fixing height, according to the adjustment chosen for
the head tube.
Do not remain under the load.
When using the LEVPANO®, comply with the work hygiene and safety rules.
C.
MAINTENANCE OF THE LEVPANO
1. General maintenance
Check the following parts at regular intervals, according to the
indications given in the table below:
PARTS FREQUENCY
Week Month
The condition of the X
cables, pulleys and
pulley pins,
The condition of the X
rubber stops and
shoes,
The condition of the X
Clip & Go locks on
the arms,
extensions and feet
The condition of the X
tilting and pivoting
locks
X
The conditions of
the wheels and the
operation of the
wheel brakes,
The fixing and X
clamping devices
X
The cleanness of
the columns,
The condition of the X
winch and its
function (see § 2)
The condition of the X
head and its
function (see § 3)
®
TYPE OF
VERIFICATION
Visual check Test Lubrication
X X
X
X X
X X
X X
X
X X
X X
X X
And replace if necessary.
Any defective cable must be replaced by a guenuine cable.
Characteristics of the cables: diameter 3 mm, composition: 7 x 19 wires, actual
breaking load: 5.75 kN
2.
The winch requires regular servicing by a competent department. Regular cleaning
makes for a longer service life.
Never work with a defective cable.
-
Keep the pinions, bearings and reel pin well greased. Use a Molydal
-
N°3790 type grease
Keep the winch in good operating condition. Non-serviced mechanical
-
parts can cause operating problems or even accidents.
3.
The head requires cleaning at intervals.
Verify that there is sufficient play to make it possible for the discs to
pivot to each other.
Make sure that the two pivoting discs are always correctly greased.
Use grease of the Molydal type, N°3790 L2
D. PROCEDURE FOR CHANGING THE TWO CABLES
Material required :
One 8 mm open-ended spanner
Pliers
One end-fitting cable spare kit ref. PR 0012 comprising : 2 universal
cables and 1 spring.
1.
a)
b)
c)
d)
e)
f)
g)
2.
a) Before refitting the columns in the frame, item 3 N1 N2 , remove
b) Slide the inner column with the cables into the intermediate
c)
d) Refit the pulleys and their pin, making sure that the cables do not
e) Refit the intermediate column's top collar and fix it with the screw
f)
g) Refit the head, beam and arm assembly onto the head extension
X
X
5
Maintenance of the winch :
.
L1
Maintenance of the head :
One 10 mm open-ended spanner
Circlip pliers
Removing the safety and traction cables
In the working position, remove the head, beam and arm
assembly from the head extension tube after removing the pin
situated at the bottom of the head.
Unwind the winch's 2 cables completely (pull on them). The 2
cables are fixed on the winch's reel by means of 2 cable clamps.
Remove the 2 cable clamps on the outside of the reel then, using
the 8 and 10 mm open-ended spanners, unscrew the 2 cable
clamps. The 2 cables are thus released.
Undo the M8 lock nut and remove the M8 x 65 hex. head screw
in order to remove the top collar from the intermediate column
and to release the frame columns.
Take out the inner column ref. 1 and intermediate column ref. 2
assembly (with the cables). Position this assembly horizontally on
2 trestles (see drawing page 21).
Separate the inner column ref. 1 from the intermediate column
ref.2 (see drawing N1 ).
Remove the worn traction cable from the cable hooking support.
Replace the latter with the new cable (see sketch, M1 )
Using pliers, move the spring's loop away so as to disengage the
spring from the column. Replace the worn safety cable with the
new cable, fixing one of the loops of the new spring to the cable's
loop. Fix the other loop of the spring to the column (see sketch,
M2 )
Refitting the cables
the pulleys from the frame, removing the circlip situated at the end
of the pin, so as to make insertion of the cables easier.
column, item 2, then insert the safety and traction cables onto the
upper pulleys, then onto the lower pulleys of the intermediate
column, see drawing, N1 N2
Refit the columns assembly in the LEVPANO
trap the cables. Insert the 2 cables into the housing of the 2
pulleys removed from the frame, item 3.
overlap, then fit the circlip.
and the nut.
Refit the 2 cables on the winch's reels, taking care not to cross them,
manually pull the 2 cables and fix the cable clamps on their
respective cable, making sure they are at the same level to each
other, as show on sketch M2 . Using the crank handle, wind the
cables onto the winch.
tube and immobilize the whole by means of the pin situated at the
bottom of the head, then perform a few up and down movement
tests (with no load).

, taking care not to