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Abicor Binzel BRS-LCi Betriebsanleitung Seite 36

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11 Dismounting
Fault
Cause
Torch parts are
• Wrong equipment parts
damaged
No spray function
• Check level
• Compressed-air supply / hose connections
interrupted
• Way valve Y4 does not switch
• Valve actuator Y4 does not move
• OR valve for the injection and air-blast unit is stuck
Too much / too little
• Metering quantity incorrectly adjusted
spray mist
Too little spray mist
• Injection time too short
• Air-blast time too long
• Working pressure too low
No spray mist
• Cylinder empty
No air-blast function • Way valve Y3 does not switch
• Valve actuator Y3 is stuck
• OR valve for the injection and air-blast unit is stuck
Troubleshooting
Tab. 11
11 Dismounting
Dismounting may only be carried out by specialized personnel. Please make sure that the shutdown
procedures are strictly observed, before the dismounting work begins. Ensure this also for the components
integrated into the welding system.
Risk of injury due to unexpected start-up.
For the entire duration of maintenance, servicing, dismounting and repair work, the following instructions
must be adhered to:
• Switch off the power supply.
• Cut off the compressed air supply.
• Switch off the entire welding system.
• Pull the mains plug.
NOTE
• Observe the information given in section 8 Putting out of operation on page EN-16.
1 Unscrew the screws and remove the cleaning unit and the collecting tray.
2 Unscrew the screws and remove the support from the bottom.
12 Disposal
For disposal, the local regulations, laws, provisions, standards and guidelines must be observed. For the
cleaning station BRS-LCi to be properly disposed of, it first must be dismounted.
 See 11 Dismounting on page EN-18
12.1 Materials
This product consists for the most part of plastics, steel and non-ferrous metals. Steel and non-ferrous metals
can be molten in steel and iron works and are thus almost infinitely recyclable. The plastic materials used
are marked in preparation for sorting and separation of the materials for later recycling.
EN - 18
DANGER
Solution
• Check torch dependent parts
• Check immersion depth of torch
• Refill anti-spatter agent
• Check all supply lines leading to the cylinder and
the screwings
• Check signal output of robot control
• Replace way valve Y4
• Clean or replace the OR valve
• Change setting of throttle screw
• Extend signal output of robot control
• Reduce signal output of robot control
• Increase working pressure
• Replace cylinder
• Check signal output of robot control
• Replace way valve Y3
• Clean or replace the OR valve
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