voestalpine URANOS 4000 AC/DC Gebrauchsanweisung Seite 45

Cause System parameters or functions set incorrectly.
Solution Reset the system and the welding parameters.
Cause Faulty potentiometer/encoder for the adjustment
of the welding current.
Solution Replace the faulty component.
Contact the nearest service centre to have the sys-
tem repaired.
Cause Mains voltage out of range
Solution Connect the system correctly.
Read the paragraph "Connections ".
Cause Faulty electronics.
Solution Contact the nearest service centre to have the sys-
tem repaired.
Arc instability
Cause Insufficient shielding gas.
Solution Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good condition.
Cause Humidity in the welding gas.
Solution Always use quality materials and products.
Ensure the gas supply system is always in perfect
condition.
Cause Incorrect welding parameters.
Solution Check the welding system carefully.
Contact the nearest service centre to have the sys-
tem repaired.
Insufficient penetration
Cause Incorrect welding mode.
Solution Decrease the welding travel speed.
Cause Incorrect welding parameters.
Solution Increase the welding current.
Cause Incorrect edge preparation.
Solution Increase the chamfering.
Cause Pieces to be welded too big.
Solution Increase the welding current.
Tungsten inclusions
Cause Incorrect welding parameters.
Solution Decrease the welding voltage.
Use a bigger diameter electrode.
Cause Incorrect electrode.
Solution Always use quality materials and products.
Sharpen the electrode carefully.
Cause Incorrect welding mode.
Solution Avoid contact between the electrode and the weld
pool.
Blowholes
Cause Insufficient shielding gas.
Solution Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good condition.
Sticking
Cause Incorrect welding parameters.
Solution Increase the welding current.
Cause Incorrect welding mode.
Solution Angle the torch more.
Cause Pieces to be welded too big.
Solution Increase the welding current.
Undercuts
Cause Incorrect welding parameters.
Solution Decrease the welding voltage.
Cause Incorrect welding mode.
Solution Decrease the side oscillation speed while filling.
Decrease the travel speed while welding.
Cause Insufficient shielding gas.
Solution Use gases suitable for the materials to be welded.
Oxidations
Cause Insufficient gas protection.
Solution Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good condition.
Porosity
Cause Grease, varnish, rust or dirt on the workpieces to
be welded.
Solution Clean the workpieces carefully before welding.
Cause Grease, varnish, rust or dirt on the filler material.
Solution Always use quality materials and products.
Keep the filler metal always in perfect condition.
Cause Humidity in the filler metal.
Solution Always use quality materials and products.
Keep the filler metal always in perfect condition.
Cause Incorrect arc length.
Solution Decrease the distance between the electrode and
the piece.
Cause Humidity in the welding gas.
Solution Always use quality materials and products.
Ensure the gas supply system is always in perfect
condition.
Cause Insufficient shielding gas.
Solution Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good condition.
Cause The weld pool solidifies too quickly.
Solution Decrease the travel speed while welding.
Pre-heat the workpieces to be welded.
Increase the welding current.
Hot cracks
Cause Incorrect welding parameters.
Solution Decrease the welding voltage.
Cause Grease, varnish, rust or dirt on the workpieces to
be welded.
Solution Clean the workpieces carefully before welding.
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