Maintenance; Troubleshooting - Ferm MD-500 Bedienungsanleitung

MAINTENANCE

Make sure that the machine is not live when car-
rying out maintenance work on the benchlathe
PART TIME/INTERVAL Lubricant
Roller bearing After first 10 days Transmission oil
main shaft SAE90:
Bearings and after 20 days and till sight-glass is
cog wheels of then each 60 days half-full(1) or
speed reduction lowest cog-wheels
axles in the just in the oil
headstock (2)
Bearings V-belt Annually The same
roller and axle
mediate
Thrust bearing Annually Universel gear
mission (13)
Change gear At change or The same
wheels (12) Weekly
Gear wheels lock Weekly Fine lubricating oil
with gear
rack(15)
Gear wheel Daily The same
bearings lock
case, lock nut
mechanism (17)
Transmission/ The same The same
starting axle (18)
Sliding surfaces The same The same
off the bed (3)
Support spindles The same The same
(8, 16)
All ball nipples The same The same
the (5,6,9,14 and
20)
Felt in chips The same
bulldozers (4)
All remaining Weekly Vaseline
white parts
without cover
layer
Lubricating schedule (watch also fig.18.)
Maintenance of the machine happens for preventing rust
and wear end tear. The maintenance consists mainly of
clearing and oiling. It certainly is not sufficient to handle
only the oil-syringe. Chips and waste of the machine parts
have to be removed very regularly, often more times du-
ring turning. Otherwise there is the possibility it lands be-
tween moving, slipping and turning parts. For this reason
chips bulldozers on the cross slide have been placed.
watch fig.18.
Critical places are the upper bed sliding surfaces(3), the
thread part on the transmission/starting shaft(18), the
spindles(6, 16), all sliding surfaces and pins of the sli-
dings(7, 16), the bottom plate tail stock (19).
Remove chips with a cloth or a brush. Do not use compres-
sed air, with this you press the chips only farther in the ang-
les. Regularly dismantle chips bulldozers and brush clean
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the felt. This normal maintenance of the machine can be
done by the user himself. If the subjoined schedule is
handled for this, making a mistake or forgetting something
is excluded. The machine need not be dismantled. All oil-
ing points are easily attainable. In certain cases it may be
advisable still dismantling the parts of the machine, for
example if many fine chips have landed on the chisel and
cross slide at a certain slide position. In that case the best
you can do is separating the concerning part entirely, clea-
ning the parts, oiling the parts and putting it together again.
However the part will have to be adjusted again.

TROUBLESHOOTING

At troubleshooting you have to watch first if the lathe is in a
good condition of maintenance. If it is and you cannot find
a demonstrable reason for the troubleshooting, then get in
touch with your Ferm dealer.
ACCESSORIES AND SPARE PARTS
If you would like to ask something about the lathe or other
Ferm products, you can get into touch with your Ferm
dealer. This also applies for repeated orders of spare parts
and/or accessories.
With the MD-350/500 a number of accessories are deli-
verable from stock.
With this it is possible to equip the machine exactly as you
want. You can order these accessories via your Ferm
dealer.
GUARANTEE
The guarantee conditions can be found on the separately
enclosed guarantee card.
ClEl I
( GB )
DECLARATION OF CONFORMITY
We declare under our sole responsibility that this
product is in conformity with the following
standards or standardized documents
prEN12840, EN60204-1, EN55014-1, EN61000-3-2,
EN61000-3-3, EN55014-2, EN292-1, EN292-2
in accordance with the regulations.
73/23/EEC
89/336/EEC
98/37/EEC
from 11-02-2000
GENEMUIDEN NL
G.M. Ensing
Quality department
Annex 2
LIST OF PARTS:
TOOLSLIDE
Nr. Part
1. Clamping screws
2. Clamp lever
3. Tool post
4. Tool post pin
5. Tool slide top
6. Key
7. Adjusting bolt
8. Spindle nut
9. Spindle
10. Sunk key
11. Spindle Bearing
12. Socket head screws
13. Castle locking nut
14. Handwheel lever
15. Vernier
16. Driving plate lock nut
17. Tool slide base
18. Clamping bolt
19. Driving plate base
20. Pin driving plate
21. Cross slide key
Ferm Ferm
Anlage 2 Bijlage 2
ZUBEHÖRVERZEICHNIS ONDERDELEN OVER-
ZICHT:
WERKZEUGSCHLITTEN BEITELSLEDE
Nr. Zubehörteil Nr. Onderdeel
1. Klemmschrauben 1. Klemschroeven
2. Spannhebel 2. Klemhendel
3. Werkzeughalter 3. Beitelhouder
4. Drehstift Werkzeughalter 4. Draaipen beitelhouder
5. Werkzeugschlitten oberteil 5. Beitelslede bovenstuk
6. Achsnagel 6. Spie
7. Stellbolzen 7. Stelbout
8. Spindelmutter 8. Spindelmoer
9. Spindel 9. Spindel
10. Einlegekeil 10. Inlegspie
11. Spindellager 11. Spindellager
12. Inbusbolzen 12. Inbusbouten
13. Kronensicherungsmutter 13. Kroonborgmoer
14. Handradkurbel 14. Handwielkruk
15. Nonius 15. Nonius
16. Drehplattenklemmmutter 16. Draaiplaatklemmoer
17. Werkzeugschlittenunterteil 17. Beitelslede onderstuk
18. Klemmbolzen 18. Klembout
19. Unterteil Drehplatte 19. Onderstuk draaiplaat
20. Drehstift Drehplatte 20. Draaipen draaiplaat
21. Achsnagel Querschlitten 21. Spie dwarsslede
Pièce annexe 2
APERÇU DES PIÈCES
DÉTACHÉES:
CHARIOT PORTE-OUTILS
N° Pièce
1. vis de serrage
2. levier de serrage
3. porte-outils
4. pivot du porte-outils
5. pièce du dessus chariot
porte-outils
6. clavette
7. boulon de réglage
8. écrou de broche
9. broche
10. clavette normale
11. roulement de broche
12. boulons à 6 pans
13. écrou crénelé de blocage
14. poignée de roue à mains
15. vernier
16. écrou de serrage de plaque
17. pièce de dessous chariot
18. écrou de serrage
19. pièce de dessous plaque
tournante
20. pivot plaque tournante
21. clavette de chariot transver-
sal
2
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