REXROTH EFC 5610 serie Handbücher

Anleitungen und Benutzerhandbücher für REXROTH EFC 5610 serie. Wir haben 1 REXROTH EFC 5610 serie Anleitung zum kostenlosen PDF-Download zur Verfügung: Bedienungsanleitung

REXROTH EFC 5610 serie Bedienungsanleitung (454 Seiten)

Marke: REXROTH | Kategorie: Frequenzumrichter | Dateigröße: 14.84 MB

Inhaltsverzeichnis

Inhaltsverzeichnis
19
Safety Instructions for Electric Drives and Controls
33
Definitions of Terms
33
Explanation of Signal Words and the Safety Alert Symbol
35
General Information
36
Using the Safety Instructions and Passing Them on to Others
36
Requirements for Safe Use
36
Hazards by Improper Use
38
Instructions with Regard to Specific Dangers
39
Protection against Contact with Electrical Parts and Housings
39
Protective Extra-Low Voltage as Protection against Electric Shock
40
Protection against Dangerous Movements
40
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
42
Protection against Contact with Hot Parts
43
Protection During Handling and Mounting
43
Important Directions for Use
44
Appropriate Use
44
Inappropriate Use
44
Documentation Information
45
About this Documentation
45
Reference
45
Delivery and Storage
46
Product Identification
46
Packing Nameplate
46
Product Nameplate
47
Visual Inspection
48
Scope of Supply
48
Transport of the Components
49
Storage of the Components
49
Drive System Overview
50
Input
51
Output
51
Frequency Converter Overview
51
Product Features
51
V/F Control Performance
52
SVC Control Performance
52
Main Functions
53
Communication
54
Operating Panel
54
Protection
54
Conditions
55
Technical Data
56
Electric Data
56
Derating of Electric Data
58
Maximum Length of Motor Cables
63
Frequency Converter Mounting
64
Installation Conditions
64
Heat Dissipation
65
Air Flow of Fans
66
Figures and Dimensions
68
Figures
68
Dimensions
71
DIN Rail Mounting
73
Installation of Cold Plate Models
74
Installation Conditions
74
Heat Dissipation
74
Figures and Dimensions
75
Use of Thermal Compound Paste
76
Selecting an External Heat Sink
77
Other Information
78
Frequency Converter Wiring
79
Wiring Diagram
79
Cable Specifications
81
Power Cables
81
Control Cables
86
Terminals
87
Power Terminals
87
Control Terminals
93
Safe Torque off (STO) Terminals
102
- Terminal Definition
  102
Electromagnetic Compatibility (EMC)
103
EMC Requirements
103
General Information
103
- The Electromagnetic Compatibility (EMC) or Electromagnetic Interference (EMI) Includes the Following Requirements
  103
Noise Immunity in the Drive System
103
Noise Emission of the Drive System
107
Ensuring the EMC Requirements
112
EMC Measures for Design and Installation
114
Rules for Design of Installations with Drive Controllers in Compli- Ance with EMC
114
EMC-Optimal Installation in Facility and Control Cabinet
116
Control Cabinet Mounting According to Interference Areas - Exem- Plary Arrangements
118
Design and Installation in Area a - Interference-Free Area of Control Cabinet
119
Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet
122
Design and Installation in Area C - Strongly Interference-Susceptible Area of Control Cabinet
123
Ground Connections
124
Installing Signal Lines and Signal Cables
125
General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads
126
Operating Panel and Dust Cover
127
LED Panel
127
LED Display
127
Dust Cover
128
LED Indicator
129
Operating Descriptions
130
Fast Access to Parameters with Button Combinations
131
Digit Shifting Function for Modification of Parameter Values
132
LCD Panel
133
LCD Panel Introduction
133
Operating Example
134
Quick Start
135
Checklist before Quick Start
135
Step 1: Check Application Conditions
135
Step 2: Check Mounting Conditions
135
Step 3: Check the Wiring
135
Quick Start Parameters
136
Control the Motor
137
Motor Parameters Auto-Tuning
138
Possible Errors During Quick Start and Respective Solutions
139
Restoring Parameters to Factory Defaults
139
Functions and Parameters
140
Basic Settings
140
Parameter Group Access Control
140
Parameter Initialization
142
Parameter Replication
143
Parameter Set Selection
145
Password Protection
147
Input and Output Terminals Configuration
148
Digital Input Configuration
148
X5 Pulse Input Configuration
150
Analog Input Configuration
152
Digital Output Configuration
153
Analog Output Configuration
155
I/O Card Terminal Configuration
157
- Set Digital Input Terminals
  157
- Set Analog Input Terminals
  158
- Set Digital / Analog Output Terminals
  162
- Perform the Self-Test Function
  163
Relay Card Terminal Configuration
164
- Set the Relay Terminals
  164
- Perform the Self-Test Function
  165
Power Stage Configuration
166
Set the Control Mode
166
Normal / Heavy Duty Setting
167
Carrier Frequency Setting
168
Fan Control
169
Fan Maintenance Reminder
170
Basic Frequency Setting Sources
171
Function Description
171
Select the Frequency Setting Source
172
Acceleration and Deceleration Configuration
185
- Acceleration and Deceleration Time Configuration
  185
- Acceleration and Deceleration Curve Mode Configuration
  186
Output Frequency Limitation
189
- Direct Output Frequency Limitation
  189
- Behavior at Low Speed Running
  189
Frequency Setting Saving
191
Run- / Stop- / Direction Command Source
192
Function Description
192
Run Command Source
193
Direction Control
195
- Direction Control Via Operation Panel
  195
- Reverse Running Frequency
  195
- Direction Change Dead Time
  196
Start Behavior Setting
197
- Start Mode Selection
  197
- Start Directly
  197
- DC-Braking before Start
  198
- Start with Speed Capture
  199
- Automatic Start / Stop According to Setting Frequency
  200
Stop Behavior Setting
202
- Stop Mode Setting
  202
- DC-Braking During Deceleration to Stop
  203
- Overexcitation Braking
  204
- Automatic Voltage Stabilization
  205
Resistor Braking
206
Special Running Behaviors
208
Skip Frequency
208
Jog Function
210
2-Wire / 3-Wire Control (Forward / Stop, Reverse / Stop)
212
- 2-Wire Control Mode 1
  212
- 2-Wire Control Mode 2 (Forward / Reverse, Run / Stop)
  213
- 3-Wire Control Mode 1
  214
- 3-Wire Control Mode 2
  215
- Run / Stop
  215
Special Functions
216
Counter Function
216
Frequency Arrival
219
Frequency Level Detection
220
High Resolution Current Display
221
Function Description
222
Simple PLC
222
Set the Simple PLC Mode
223
Set Speed / Direction / Acceleration and Deceleration Time
224
Stop and Pause Simple PLC Control
226
Indication of Simple PLC Status
227
PID Control
229
Function Description
229
Selecting the Reference and Feedback
230
Control Loop Configuration
232
PID Regulation Mode Setting
233
PID Feedforward Control
234
PID Deactivation by Digital Input
235
PID Engineering Value Display
236
PID Status Indication
237
Sleep / Wake Function
238
Pump Protection Function
240
Protection Functions
242
Converter Protection
242
- Overload Pre-Warning
  242
- Stall Overvoltage Prevention
  243
- Stall Overcurrent Prevention
  244
- Phase Loss Protection
  246
- Analog Input Broken Wire Detection
  246
- Reaction to External Error Signals
  247
- Power Fault Ride-Through Setting
  248
Motor Protection
249
Asynchronous Motor(ASM) Control
254
Motor Parameterization
254
V/F Control
259
- V/F Curve Selection
  259
- User-Defined V/F Curve Configuration
  260
- Slip Compensation Factor Configuration
  262
- Torque Boost Setting
  263
- Optimization Functions for V/F Control
  266
SVC Control (EFC 5610 ONLY)
268
- SVC Control Loop Configuration
  268
- Speed Control Mode
  270
- Torque Control Mode
  271
Permanent Magnetized Synchronous Motor (PMSM) Control (Appli- Cable for EFC 5610 Model)
276
The Setting of Motor Type
276
The Setting of Motor Parameter
276
- The Nameplate Parameter
  276
- Auto-Tuning of Motor Parameters
  276
PMSM SVC Control
279
- SVC Control Loop Configuration
  279
- Torque Limit in Speed Control Mode
  279
- Initial Position Checking
  279
ASF Function
281
Function Description
281
ASF Parameter
281
ASF Management
283
- Download ASF
  283
- Certify ASF
  284
- Erase ASF
  284
ASF Diagnosis
285
- ASF System Error
  285
- ASF Warning and Error
  285
Diagnosis
286
Display of LED Characters
286
Status Code
286
Warning Code
286
Error Code
288
Error 1 (OC-1): Overcurrent at Constant Speed
288
Error 2 (OC-2): Overcurrent During Acceleration
288
Error 3 (OC-3): Overcurrent During Deceleration
288
Error 4 (OE-1): Overvoltage at Constant Speed
289
Error 5 (OE-2): Overvoltage During Acceleration
289
Error 6 (OE-3): Overvoltage During Deceleration
289
Error 7 (OE-4): Overvoltage During Stop
290
Error 8 (UE-1): Undervoltage During Run
290
Error 9 (SC): Surge Current or Short Circuit
290
Error 10 (IPH.L): Input Phase Loss
290
Error 11 (OPH.L): Output Phase Loss
290
Error 12 (ESS-): Soft Start Error
291
Error 20 (OL -1): Converter Overload
291
Error 21 (OH): Converter over Temperature
291
Error 22 (UH): Converter under Temperature
292
Error 23 (FF): Fan Failure
292
Error 24 (Pdr): Pump Dry
292
Error 25 (Col -): Command Value Lost
292
Error 30 (OL -2): Motor Overload
292
Error 31 (Ot): Motor over Temperature
293
Error 32 (T-Er): Motor Parameter Tuning Error
293
Error 33 (Ade-): Synchronous Motor Angle Detection Error
293
Error 35 (SPE-): Speed Control Loop Error
293
Error 38 (Aibe): Analog Input Broken Wire Detection
293
Error 39 (EPS-): DC_IN Power Supply Error
294
Error 40 (Dir1): Forward Running Lock Error
294
Error 41 (Dir2): Reverse Running Lock Error
294
Error 42 (E-St): Terminal Error Signal
294
Error 43 (FFE-): Firmware Version Mismatch
294
Error 44 (Rs-): Modbus Communication Error
295
Error 45 (E.par): Parameter Settings Invalid
295
Error 46 (U.par): Unknown Parameter Restore Error
295
Error 48 (Ida-): Internal Communication Error
295
Error 49 (Idp-): Internal Parameter Error
295
Error 50 (Ide-): Converter Internal Error
295
Error 51 (Ocd-): Extension Card Internal Error
295
Error 52 (Occ): Extension Card Pdos Configuration Error
296
Error 53 (Fdi-): no Valid Process Data
296
Error 54 (Pce-): Remote Control Communication Error
296
Error 55 (Pbre): Parameter Backup / Restore Error
296
Error 56 (Pref): Parameter Restore Error after Firmware Update
296
Error 60 (ASF-): Application Firmware Error
296
Error 61
297
Restarting after Power Loss
298
Error Handling
298
Automatic Error Reset
299
Error Reset by Digital Input
300
Communication
301
Brief Introduction
301
Basic Communication Settings
301
Selection of the Communication Protocol
301
Setting the Data Transmission Rate
301
Setting the Data Format
302
Setting the Local Address
302
Setting Command Signal Type
302
Communication Disruption and Response
303
Modbus Protocol
304
Protocol Description
304
- Brief Introduction
  304
- Transmission
  305
Modbus Interface
306
Modbus Function and Message Format
306
Communication Mapping Register Address Distribution
314
Modbus Communication Example
322
Special Notes
323
Communication Networking
324
- Networking
  324
- Recommendations on Networking
  324
PROFIBUS Protocol
325
Protocol Description
325
PROFIBUS Function
325
Requirements for PROFIBUS Link
326
Relationship between Communication Rate and Cables
326
EMC Measures
327
Periodical Data Communication
327
- PPO Telegram Type
  327
- PKW Parameter Area
  328
- PZD Process Data Area
  332
Communication Parameter Configuration
335
- Communication Related Parameter Settings
  335
- Parameter Configuration of Master
  336
- GSD File
  337
For Definition of Model and Type in the Following Sub-Chapters, See
338
Accessories
338
Optional Accessories
338
Operating Panel
338
Panel Mounting Plate
339
Function Description
339
Recommended Opening Dimensions at Control Cabinet
339
- Accessories
  340
- Step 1
  340
- Step 2
  340
- Step 3
  341
- Step 4
  341
Mounting the Plate and the Operating Panel
340
Communication Cable for Control Cabinet
342
Extension Card Module
342
Dimensions of Extension Card Module
342
Extension Card Module Mounting
343
Extension Module Mounting
344
I/O Module
346
I/O Card
346
- I/O Card Terminals Label
  346
- I/O Card Terminals Descriptions
  346
- I/O Card Terminals Wiring
  347
Relay Card
348
- Relay Card Terminals Label
  348
- Relay Card Terminals Descriptions
  348
- Relay Card Terminals Wiring
  348
Communication Module
349
PROFIBUS Interface
349
PROFIBUS Card LED
350
Plug-In Connector for Control Section
351
External EMC Filter
351
External EMC Filter Type
351
Technical Data
353
- Dimensions
  353
- Electric Data
  359
External Brake Resistor
361
Braking Ratio
361
Brake Resistor Type for Braking Ratio of 10
362
Brake Resistor Type for Braking Ratio of 20
363
Brake Resistor Dimensions
364
Installation of Brake Resistor
367
Shielding Connector
368
Maintenance
371
Safety Instructions
371
Daily Inspection
372
Periodic Inspection
373
Expired Replacement
374
Removable Components Maintenance
375
Construction Overview
375
Disassembly of the Operating Panel
376
Disassembly of Fans
377
Service and Support
378
Environmental Protection and Disposal
379
Environmental Protection
379
Disposal
379
Appendix
381
Appendix I: Abbreviations
381
Appendix II: Type Coding
382
Frequency Converter Type Coding
382
Operating Panel Type Coding
383
Panel Mounting Plate Type Coding
383
Communication Cable for Control Cabinet Type Coding
384
Extension Accessories Type Coding
384
External EMC Filter Type Coding
386
External Brake Resistor Type Coding
387
Shielding Connector Type Coding
388
Engineering Software Type Coding
388
Appendix III: Parameter List
389
Terminology and Abbreviation in Parameter List
389
Group B: System Parameters
390
- B0: Basic System Parameters
  390
Group C: Power Parameters
391
- C0: Power Control Parameters
  391
- C1: Motor and System Parameters
  394
- C2: V/F Control Parameters
  396
- C3: Vector Control Parameters
  397
Group E: Function Control Parameters
399
Group F0: ASF Parameters
416
Group H: Extension Card Parameters
416
- H0: Extension Card General Parameters
  416
- H1: PROFIBUS Card Parameters
  417
- H8: I/O Card Parameters
  419
- H9: Relay Card Parameters
  422
Group U: Panel Parameters
423
- U0: General Panel Parameters
  423
- U1: LED Panel Parameters
  423
- U2: LCD Panel Parameters
  424
Group D0: Monitoring Parameters
426
Appendix IV: Certification
428
Eac
431
Rcm
432
EU Rohs
433
Appendix V: Parameter Change Record
434
Safe Torque off
439
Overview
439
- Background
  439
- Comparison with Conventional Safety Technology
  439
- Safe Torque off (STO) Function Introduction
  440
- Safety Notes
  441
- Standard Relevant to Safety Function
  442
Installation
443
- Terminal Definition
  443
- Cable Definition
  443
- Application
  445
- Safety Function Disable
  447
- Input Channel Parameter
  448
Commission
449
STO Function Diagnosis and Status Indication
450
Technical Data
451
- Data Related to Safety Standards
  451
Maintenance
452
Abbreviations
452

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