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4.3.2 Required tools
The following lifting gear and tools are required for
assembly:
•
lifting gear
– crane (load capacity ≥ 35 kN) or
– forklift (load capacity ≥ 35 kN, fork
length 2000 mm)
•
welding machine (ESAB caddy 200 (5-200A) or
similar)
•
welding machine (ESAB 0K 48.00 3.25 or similar)
•
drilling machine
•
drill bits
•
spirit level
•
Torx screwdriver TX20
•
cross-tip screwdriver
•
screwdriver
•
open-end spanner
4.4
Transport
•
Fig.
a
, page A1. When using a crane:
Transport the dock leveller by means of the four
marked transport lugs.
•
Fig.
b
, page A1. When using a fork lift:
Always transport the dock leveller by means of
the four marked transport lugs.
Safely place the dock leveller on a level surface that
can be walked under. Remove the control unit
(fastened under the dock leveller platform in the box
behind the hydraulic unit). Guide the cables under-
neath the front of the dock leveller to the outside and
place the control unit e.g. on the dock leveller plat-
form.
4.5
Inserting the dock leveller
4.5.1 Installation condition CZ
NOTICE
Malfunction due to damaged cables
•
Do not crush the cables of the con-
trol unit located on the outside of
the dock leveller!
Fig.
a
, page A2. Insert the dock leveller into the
installation point in a way that the weld-on attach-
ments are located behind the pegs in the concrete.
Ensure that the dock leveller is not braced and that a
lateral clearance of 10 mm (+0/-2 mm) between
frame and dock leveller platform is maintained.
Fig.
b
, page A2. Align the dock leveller horizont-
ally to the level of the hall floor using the four levelling
screws on the sides. If necessary, place the levelling
screws underneath (e.g. with FL 60x90x5, not in-
cluded in scope of delivery). Make sure that the diag-
onal dimensions of the dock leveller do not deviate by
more than 2 mm.
Fig.
c
, page A3. Fix the weld-on attachments to
the pegs using welding points.
These assembly, operation and maintenance instructions must be kept for the entire period of use!
Remove the transport locks on the dock leveller plat-
form and the two screws on the hinged lip.
4.5.2 Installation situation DZ1 (100-180 mm)
and DZ2 (181-250 mm)
Malfunction due to damaged cables
NOTICE
•
Do not crush the cables of the con-
trol unit located on the outside of
the dock leveller!
Fig.
a
, page A4. Insert the dock leveller into the
installation point in a way that the weld-on attach-
ments are located behind the pegs in the concrete.
Ensure that the dock leveller is not braced and that a
lateral clearance of 10 mm (+0/-2 mm) between
frame and dock leveller platform is maintained.
Fig.
b
, page A4. Align the dock leveller horizont-
ally to the level of the dock leveller using the four lev-
elling screws on the sides. If necessary, place the
levelling screws underneath (e.g. with FL 60x90x5,
not included in scope of delivery). Make sure that the
diagonal dimensions of the dock leveller do not devi-
ate by more than 2 mm.
Fig.
c
, page A5. Fix all weld-on attachments to the
pegs using welding points.
Remove the transport locks on the dock leveller plat-
form and the two screws on the hinged lip.
4.5.3 Installation condition BZ
NOTICE
Malfunction due to damaged cables
•
Do not crush the cables of the con-
trol unit located on the outside of
the dock leveller!
Fig.
a
, page A6. Insert the dock leveller into the
installation point. Ensure that the dock leveller is not
braced
and
that
10 mm (+0/-2 mm) between frame and dock leveller
platform is maintained.
Fig.
b
, page A6. Make sure that the diagonal di-
mensions of the dock leveller do not deviate by more
than 2 mm. Fix the dock leveller to the pre-frame us-
ing welding points. Remove the four transport locks
on the dock leveller platform and the two screws on
the hinged lip.
a
lateral
clearance
of
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