General Information; Door Installation - Alutech ProMax Montageanleitung

ENGLISH

GENERAL INFORMATION

1.
Correct mounting of sectional doors is an essential requirement for re­
liable and long­term operation of the doors.
The installation manual contains the description & procedures and
their recommended sequence while installing the doors.
All requirements and procedures concerning door installation must be
strictly observed.
The contents of this document cannot serve as the basis for legal
claims. ALUTECH reserves the right to make amendments and addi­
Ru
tions to improve the sectional door design and installation procedures.
SAFETY MEASURES
2.
Installation of doors must be performed by qualified installers only. The
En
installers must have knowledge of door design and technological stag­
es of installation procedures by preferably passing through a training
programme and understanding of the safety measures and compliance
with HSE requirements.
De
REQUIREMENTS FOR OPENINGS
3.
Openings prepared for door installation must meet the following re­
quirements:
the openings must be of square or rectangular shapes;
•
Fr
the opening surfaces must be plain and smooth to affix the door
•
frame;
the deviation of walls, lintel and ceiling from vertical and horizon­
•
tal alignment must not exceed 1,5 mm per metre and must not be
more than 5 mm in the overall width or height;
It
there must be enough room for door installation, free of building ob­
•
structions, heating pipes, ventilation, etc.
RULES FOR INSTALLING THE DOOR
4.
FRAME AND TRACKING SYSTEM
Čz
Door frame must be fixed symmetrically to the vertical axis of
•
an opening.
Vertical door frame profiles must be fixed vertically.
•
Vertical door frame profiles must abut flush with walls. Gaps up to
•
Pl
5mm are acceptable, but they must be packed flush by strips be­
hind the fixing points.
Diagonals measured at the end points of horizontal track profiles
•
must not differ by more than 2 mm.
A door must be securely fixed for safe operating and resistance
•
Nl
to wind loading movement.
Type of fixings are described below based on the material construc­
tion of the walls:
utilised for fixing a door to a wall made of concrete, solid bricks,
•
natural stone or other similar materials;
Fi
self­tapping screws of 6,3 mm or 8 mm external diameter must be
•
used for fixing a door to metal constructions;
Screws must be produced from steel with anti­corrosion coating not
less than 9 microns thick. Strength class is not less than 5.6.
Da
All fixings must be corrosion resistant.
No
Se
Ua
2 2
DRILLING
5.
Depending on the material from which walls are made, the following
methods of drilling for door fixings are recommended:
drilling with light hammer action is recommended for making
•
apertures in solid bricks;
full hammer action is recommended for walls made of concrete
•
(density of more than 700 kg / m3) and natural stone.
Drilling depth must be greater than anchor length by at least the diam­
eter of the screw. Diameter of drilled holes must not exceed rawlplug
anchor manufactures recommendations. The holes must be cleaned
from dust and stone particles.

DOOR INSTALLATION

6.
Before installing a door, the floor and the opening must be complete­
ly prepared and all building work completed.
It is necessary to provide proper water drainage within the floor, as well
as ventilation of the premises. If any building works are being conduct­
ed in the premises while a door is being installed, the door must be pro­
tected from splatter, concrete, plaster, stone, aggressive substances (ac­
ids and alkali), paint, or impact etc.
Y
No adaptions or changes must be made to the door design.
Do not remove and change elements and parts of a door. Use only
•
original parts supplied by the door manufacturer.
Do not add additional items on a door leaf. Additional elements can
•
overload the springs, which can result in door breakage.
Before door leaf is installed it is necessary to take off the protective
film around the holes for handles, locks, hinges and at the ends of pan­
els from outside, where the door leaf meets with the top and side seal­
ing (protective film should be taken off 50–100 mm from side caps).
Y
While installing a motor follow the door and motor manufactur­
ers' instructions. Use only original connecting parts supplied by
the manufacturer.
Y
Strictly follow all procedures detailed in the pictures in sequence
to perform a technically correct installation.
Y
To ensure smooth and noiseless operation of roller spindles in
brackets and hinge pin connections lubricate them with consis­
tent (flexible) grease. Do NOT lubricate door tracks, they are de­
signed to operate without.
FINAL INSPECTION AND TESTING OF DOOR
7.
After having completed the installation, remove the protective film
from the panels. Clean any dirty parts of the door. The cleaning should
be done by sponge soaked with water or non­aggressive liquids.
After having installed a door, check the operation of locking devices
and programming of the motor.
Door operation should be tested by five open / close cycles.
All the film must be taken off as soon as installation is over.
HAND OVER OF THE COMPLETED
8.
INSTALLED DOOR
A hand over to a Client is recommended in the following way:
installer or a company representative demonstrates the full opera­
•
tion of a door;
maintenance documentation is completed and passed to the client.
•