Troubleshooting - GYS ORBITIG 200 A Bedienungsanleitung

MADE IN FRANCE
RECOMMENDED COMBINATIONS
0.3 - 3 mm
DC
2.4 - 6 mm
4 - 8 mm
6.8 - 8.8 mm
ELECTRODE GRINDING
To optimise the welding process, it is recommended to grind the electrode prior to welding as described below:

TROUBLESHOOTING

Problem
The machine does not start, there is
no communication.
The 200A source does not answer to
the automaton.
The 200A source does not answer to
the automaton.
The 200A source is power up but it
no longer delivers power.
The 200A source is power up but the
machine does not weld.
The 200A source is power up, you
are feeling tingling when touching
the case.
The 200A source is power up but the
machine does not weld well.
ORBITIG 200 A
Current (A)
5 - 75
60 - 150
100 - 200
170 - 220
d
L
The installation is defective (the
fuses, the circuit breakers or the
differential are defective).
The communication CAN OPEN
between the automaton and the
power supply does not happen.
The communication CAN OPEN
between the automaton and the
power supply does not happen.
The thermal protection has switched
on.
Fault with earth clamp/cable connec-
tion.
No earth continuity.
Polarity error (+/-).
Ø Electrode (mm)
1
1.6
2
2.4
L = 3 x d for a low current.
L = 3 x d for a high current
Cause
Check the power supply network
and replace, if necessary, the faulty
protections.
Check the wired connection, the
wiring direction and the pins alloca-
tion.
Bit [1;3] : Baud rate = 250 Kbit/s
(100b)
Bit [4;8] : Object address = 10
(01010b)
Wait for the end of the thermical
protection during 3 minutes max.
Check the connections of the cables
and clamps.
Multimeter on position « Ohmmeter »
Unplugged source, control the earth
continuity between the machine and
the mains cable.
The measured resistance must be
low (short-circuit)
If OK
Check our electrical installation by a
professional.
Check the polarity (+/-).
Ø Nozzle (mm)
(Argon l/mn)
6.5
8
9.5
11
SOLUTION
1 - GND (0Vdc)
1
2 - CAN_LOW
3 - CAN_HIGH
4 - GND (0Vdc)
4
ON
ON
1 2 3 4 5 6 7 8
EN
Flow
6 - 7
6 - 7
7 - 8
8 - 9
13