Technical Specifications; Installation; Electrical Connections - Comunello RAMPART 600 Installations- Und Gebrauchsanleitung

to periodically examine the installation in order
to verify the presence of possible damages
to the cables, springs and mechanical
parts. Automation should not be used if it is
necessary a repair intervention.
2 MODELS AND PRODUCTS DESCRIPTION
2.1 DESCRIPTION
Electromechanical operator for spring balanced sectional doors.
Operator designed for coupling to tracks with a drive belt or chain, built-
in electronic control unit with electronic limit stops (encoder) for 24V
motor, plug-in radio receiver: 433.92 MHz narrowband.
2.2 TYPICAL INSTALLATION
C
D
B
KEY
A OPERATOR WITH BUILT-IN CONTROL UNIT
B CLOSING PHOTOCELLS
C FLASHING LIGHT
D KEY SELECTOR SWITCH

3 TECHNICAL SPECIFICATIONS

MECHANICAL SPECIFICATIONS
RAMPART 600
Nominal Force
Maximum Travel Distance
Maximum Drive Speed 80 mm/s
Operator Weight
TECHNICAL SPECIFICATIONS
RAMPART 600
Power supply
Flashing light output
Operator output
Photocells power supply
Working temperature
Radio receiver
Transmitters
Max TX codes stored in memory
Nominal power
Maximum current input

4 INSTALLATION

4.1 PRELIMINARY CHECKS
For correct operation of the automation system, make sure:
• All the accessories are suitably sized.
• The door does not move autonomously when released in any
position.
• The minimum and maximum clearances shown in figure 1 are
complied with
• In the case of up-and-over doors ensure that the door panel does not
• There are no points of stiffness throughout the entire opening or
closing
travel of the door.
A
RAMPART 1000
600 N 1000 N
3000 mm
100 mm/s
10 Kg 10,5 Kg
RAMPART 1000
230V ~ 50 Hz
24V 5 W max.
24V 1x65 W max.
28V 8W max.
-10 + 55 °C
433,92 MHz
18 Bit Fixed Code or Rolling Code
200
100 W 150 W
1,0 A 1,5 A
interfere with the chain track. (FIG. 2).
4.2 APPLICATION LIMITS
Before installing the operator check that its specifications are within
the application limits shown in the chapter "Product Technical
Specifications".
4.3 INSTALLING THE RAMPART OPERATOR
4.3.1 INSTALLATION:
• Arrange the two track sections for assembly. (skip this step if the track
is supplied in a single length).
• Slide the drive head with sprocket into the track FIG. 3.
• Join the two track sections using the joint as shown in FIG. 4 (skip
this step if the track is supplied in a single length).
• Bring the terminal with sprocket to the end of the track and fit the
tensioner with spring to the track (FIG. 5).
• Tighten the supplied nut against the spring until the chain/belt is
sufficiently taut (FIG. 6).
• Fit the drive lever and fixing bracket to the door with the guide trolley
(lever "A" alone may be used) (FIG. 7).
• Insert the track support bracket over the track (FIG. 8).
• Secure the operator to the track using the screws and brackets
supplied (FIG. 9).
• Secure the support brackets to the track holder bracket (FIG.10).
The drilled plates can be cut to the required length. In the case of
direct ceiling mounting, do not use the supplied brackets.
• Fix the front bracket in a central position above the door. (FIG. 11).
• Assemble the track and front bracket fixed above the door using the
supplied pin and cotter (FIG.12).
• Fix the track to the ceiling as shown in FIG. 13 and 14.
• Secure the drive lever to the door using the supplied pin and cotter
(FIG.15).
• Tie on the manual release cord (FIG.16).
4.3.2 LIMIT STOP ADJUSTMENT
• Undo the limit stop and bring it to the required position FIG. 17.
• Lock the limit stop in position by tightening the screw.
4.3.3 MANUAL RELEASE
• To release the door and allow it to be opened and closed manually
pull the cord tied to the sliding trolley in the guide track. (FIG.18).
• The door can now be moved manually .

5 ELECTRICAL CONNECTIONS

The operator is supplied with a power cable for connection to the
mains switchboard (suitably protected). For connection of accessories
(pushbuttons, selectors, photocells...) refer to the following heading
(FIG. 19).
• Use only double insulated cables (sheathed
cables) during the installation phase for both
the connections in AC voltage (230 V) and
the ones in SELV safety extreme low voltage
(flashing, photocells).
• Double insulation of cables has to be
maintained up to the immediate proximity of
terminals, unsheathing them exclusively in
proximity of terminals and they will have to be
bonded by cable ties.
• Use only plastic raceways during the installation
phase.
• Use separate raceways for the low voltage
wirings (230 V) and for the ones in SELV safety
extreme low voltage.
• Safety extreme low voltage conductors have
to be physically separated (at least 4 mm up
in the air) from the ones in AC voltage, or they
have to be adequately isolated with additional
insulation with a thickness of at least 1 mm.
• Use FG7 2x1,5 mm2 cables or an higher
category as power cord.
COMUNELLO ®Copyright 2013 - All right reserved
17