Periodic Maintenance; 100-Hour Maintenance - Cascade 6077298-R4 Bedienungsanleitung

P
ERIODIC MAINTENANCE
WARNING: After completing any service
procedure, always test the Fork Positioner/
Sideshifter through five complete cycles
to make sure the attachment operates
correctly before returning it to the job.
100-Hour
Every time the lift truck is serviced or every
100 hours of truck operation, whichever comes first,
complete the following maintenance procedures:
• Check for loose or missing capscrews, worn or
damaged hoses, and hydraulic leaks.
• Inspect sideshifter lower hooks for wear and proper
clearance. Adjust if necessary. Refer to Installation
Section, Step 2.
• If required, tighten capscrews as follows:
Fork Positioner Mounting Flanges – 50 ft.-lbs. (65 Nm)
Fork Carriers – 25 ft.-lbs (35 Nm)
FP Cylinder Rod Anchor Plugs – 50 ft.-lbs. (65 Nm)
Sideshifter Lower Hooks – 120 ft.-lbs. (165 Nm)
300-Hour
After each 300 hours of truck operation, in addition to the
100-hour maintenance, perform the following procedures:
• Tighten backrest capscrews (Cascade only) to
145 ft.-lbs. (195 ft.-lbs.)
• Apply general-purpose lithium-based chassis grease
to sideshifter upper bearing grease fittings, fork carrier
grease fittings, and sideshifter lower bearings, as
shown.
• Apply graphite dry-lube to fork carriage bars as
required ('Slip Plate Aerosol' - Cascade Part No.
599489, 'GraphoKote', or equivalent).
1000-Hour
After each 1000 hours of truck operation, in addition to
the 100 and 300-hour maintenance, perform the following
procedures:
• Inspect fork carriers for looseness on bearing tubes,
and cylinder rod anchors for excessive end play. Refer
to service manual for repair procedures.
NOTE: Cylinder rod anchors operate with a loose
clearance.
• Inspect Sideshifter upper and lower bearings for wear.
If any bearing is worn to less than 3/32 in. (2.5 mm)
thickness replace the entire bearing set. Refer to
service manual for repair procedures.
6077298-R4 EN
Backrest
Cylinders
and hoses
Fork Positioner
Mounting Flange
Capscrews
(outside frame)
Forks
FP0872.eps
Fork Carriage
Bars
Lubrication Points
Back (Driver's) View
Cylinder Rod
Anchor Plugs
Lower Hooks Fork Carriers
and Retainers
FP0861.eps
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