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ELZI
30, 40, 60
Installation Instructions
Montageanleitung / Maschinenrichtlinie
ELZI 30, 40, 60
Bahr Modultechnik GmbH
Nord-Süd-Straße 10a
D-31711 Luhden
Postfach 1127
D-31703 Bad Eilsen
www.bahr-modultechnik.de
Montageanleitung / Maschinenrichtlinie
Installation Instructions
Telefon +49 (0) 5722 - 9933-0
Telefax +49 (0) 5722 - 9933-70
info@bahr-modultechnik.de
24.09.2012
Seite / Page 1
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Inhaltsverzeichnis
Inhaltszusammenfassung für BAHR ELZI 30
- Seite 1 Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Installation Instructions Installation Instructions Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Bahr Modultechnik GmbH Postfach 1127 Nord-Süd-Straße 10a Telefon +49 (0) 5722 - 9933-0 D-31711 Luhden D-31703 Bad Eilsen Telefax +49 (0) 5722 - 9933-70 www.bahr-modultechnik.de...
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Seite 2: Inhaltsverzeichnis
Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Installation Instructions Index Chapter Page 1. Safety 1.1 Safety notes 1.2 Special safety precautions 1.3 Safety Signs 1.3.1 General hasard areas on the positioning system 2. General Notes 2.1 Notes on these installation instructions 3. -
Seite 3: Safety
1.1 Safety Notes Bahr Modultechnik GmbH built this state of the art positioning system in accordance with all current safety regulations. Nevertheless this positioning system may cause hazards to persons or property if it is used inappropriately or not as intended by the manufacturer or if the safety precautions are not observed. -
Seite 4: Special Safety Precautions
- In case of a diagonal or vertical mounting position of the positioning system, the carriage must always be secured against fall down (e. g. during mounting, dismantling, maintenance and repair work). - The transverse forces, torques and speeds determined by Bahr Modultechnik GmbH for this positioning system must not be exceeded. -
Seite 5: Safety Signs
Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Installation Instructions 1. Safety 1.3 Safety Signs These warning signs are safety signs warning the user against risks and dangers. Information in these Installation Instructions regarding particular hazards or dangerous situations in connection with this positioning system must be observed;... -
Seite 6: General Notes
Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Installation Instructions 2. General Notes 2.1 Notes on these Installation Instructions These Installation Instructions only apply to the positioning system described here and are intended to be used as documentation by the manufacturer of the final product into which this incomplete machine will be incorporated. We explicitly point to the fact that the manufacturer of the final product has to prepare operating instructions for the end user which contain all functions and safety notes with regard to the final product. -
Seite 7: Declaration Of Incorporation
DIN EN ISO 12100 – 2 Safety of Machinery – Basic concepts, general principles for design Part 2: Technical principles and specifications Bahr Modultechnik GmbH undertakes to submit the technical documentation relating to the incomplete machine according to Appendix VII B of the Directive 2006/42/EC to the relevant national authorities upon justified request (in hard copy form). -
Seite 8: Product Information
The linear units are manufactured with individual lengths according to your specifications. The width and height of the linear unit result from the selected size and design and can be looked up in the Bahr Modultechnik Catalogue. Get personally or by downloading www.bahr-modultechnik.de 24.09.2012... -
Seite 9: Forces And Torques Qsz
Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Installation Instructions 4. Product Information 4.3 Forces and torques Size ELZI 30 ELZI 40 ELZI 60 Forces and torques Forces/torques static dynam. static dynam. static dynam. 1900 1800 1200 1600 1200 (Nm) (Nm) -
Seite 10: Use/Operating Personnel
In the event of improper use, inappropriate treatment or if this positioning system is used, installed or handled by unskilled personnel, this linear unit may cause hazards for the staff. If this positioning system is used improperly, Bahr Modulttechnik GmbH accepts no liability and the general operating permit will become null and void. -
Seite 11: Life Stages
- During transport and storage, impacts or hits on the shaft ends or driving journals must be avoided. Any damages due to transport or storage must be reported to the responsible person and Bahr Modultechnik GmbH imme- diately. The product must be checked for any visible and functional defects by qualified personnel. The start-up of damaged linear units is prohibited. -
Seite 12: General
Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Installation Instructions 6. Life Stages 6.2 General - Before installation, the corrosion protection at the shaft ends of the driven linear units must be removed. - Cleaning agents must be prevented from entering the bearings. - When installing transmission elements such as couplings or motor adapters, impacts or hits on the shaft ends and driving journals must be avoided in order to prevent the bearing from being damaged or becoming unbalanced. -
Seite 13: Locking Torques
Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Installation Instructions 6. Life Stages 6.2.1 Locking Torques Locking torque guidance values for metric cylinder head screws ISO 4762 with 90% utilisation of the 0.2% yield strength, for a friction coefficient of 0,14. Dimensions Strength 8.8 Strength 10.9... -
Seite 14: Coupling/Motor Adapter/Motor
Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Installation Instructions 6. Life Stages 6.2.3 Coupling/Motor Adapter/Motor The motor can be installed on the pulley with or without gears. To ensure that this positioning system does not cause a risk, the drive must be designed correctly. The design and manufacture of the motor adapter must ensure that no axial, radial or angular misalignment can occur. -
Seite 15: Installation Of Coupling And Motor
There are two methods to install the motor, either without gears or with a planetary gear. The manufacturing tolerance are very low, therefore we recommend buying the adapter directly from Bahr Modultechnik. Angular misalignments and misalignments with respect to the centre of the adapter can lead to serious damages at the coupling and the bearings. -
Seite 16: Commissioning
Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Installation Instructions 6. Life Stages 6.3 Commissioning Only authorized persons who have read and understood these Installation Instructions completely are allowed to take this positioning system into operation. When this linear unit is in operation, forces arise which can lead to injuries and property damages. -
Seite 17: Decommissioning/Dismantling
Montageanleitung / Maschinenrichtlinie ELZI 30, 40, 60 Installation Instructions 6. Life Stages 6.5 Decommissioning/Dismantling Before starting any work on the linear unit, any electrical drives must be isolated. On linear units in diagonal or vertical mounting positions, the connecting rod must be secured against falling down when the drive is dismounted. -
Seite 18: Liability/Warranty
7. Liability/Warranty 7.1 Liability Bahr Modultechnik GmbH does not accept any liability for damages or impairments which occur as a result of modifications of the construction of this positioning system by third parties or modifications of protection devices. Only original spare parts may be used for repairs and maintenance. -
Seite 19: Parts Lists / Exploded Drawings
8.1 Parts Lists / Exploded Drawings Please see the parts lists for the standard naming of the parts as defined by Bahr Modultechnik GmbH as well as the corre- sponding installation positions on the linear axis. Please always indicate the name, the item No. and the quantity in your orders. -
Seite 20: Lubricants
8. Parts Lists / Exploded Drawings 8.2 Lubricants All Bahr Modultechnik GmbH products are delivered EX Works with standard lubrication. Subsequent lubrication intervals are dependent on hours run, degree of loading and environmental factors (wide temperature ranges, high humidity, aggressive environment etc.).