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HOSE AND HOSE CONNECTIONS
The air supply hose recommended is 3/8" (10mm) I.D. If an extension hose is necessary, use 1/2" (13mm) ID hose with couplings not less than 3/8" (10mm) I.D.
LUBRICATION
All models may operate without airline lubrication. However, operating the tool without airline lubrication may reduce tool performance and life.
If an airline lubrication is not used, it is recommended that the tool be oiled daily before use to improve performance. Add 2-4 drops of air motor oil and
run the tool for 10-20 seconds to distribute oil through the tool. For maximum performance and tool life, an air line lubricator, set to deliver 2 drops per minute,
is recommended. SIOUX No. 288 Air Motor Oil is recommended.
SAFETY OPERATION
Your tool is equipped with a trigger safety mechanism. The trigger safety functions to prevent accidental start. In order to use the tool, first rotate the
safety forward and then apply pressure to the trigger to achieve the desired speed. (Figure 2)
VARIABLE SPEED PADDLE TRIGGER
Your tool is equipped with a variable speed paddle trigger. The tool can be turned "ON" or "OFF" by squeezing or releasing the trigger. The blade
plunger stroke rate can be adjusted from the minimum to maximum labeled stroke rate by the distance you depress the trigger. Apply more pressure to
increase the speed and release pressure to decrease speed.
High speed settings are generally used for fast cutting or when softer cutting materials such as wood, composite materials, and plastics. Slower speed settings
are generally used when precision is required or when cutting harder materials. Materials typically cut using slower speeds include sheet metal, conduit and pipe.
EXHAUST DEFLECTOR
Your tool is equipped with a 360 degree exhaust deflector. Rotate the exhaust deflector in a position so that debris is not directed toward the user or
bystanders. Always wear a mask, goggles, and hearing protection to avoid injury. Exposure to debris can cause respiratory irritation.
AIR STRAINER
An air strainer is built into the removable air inlet bushing located at the rear of the tool. To clean, remove the bushing and use an air hose to blow dirt and
other particles from the screen and bushing. Torque the air inlet bushing to 120-140 in. lb. (13.6-15.8 N•m).
PREPARING THE SAW - BLADE SELECTION
No one blade can be efficient on all cutting jobs. Different materials require specially designed blades. Since your reciprocating saw can cut so many
materials, many types of blades are available. Be sure to use the proper blade to insure proper cutting performance.
WARNING
Disconnect the air hose before changing blades.
—IT IS NOT RECOMMENDED TO INSTALL THE BLADE UPSIDE DOWN.
—DO NOT REMOVE HOT BLADES.
—ONLY USE RECOMMENDED BLADES. USING TOO LONG OR TOO COARSE BLADES CAN RESULT IN INJURY.
—ONLY USE THE SUPPLIED SET SCREWS (SEE PARTS LIST). Using generic set screws on the RS10KA can cause the blade to loosen during use, resulting
in injury.
—CHECK SET SCREWS FOR LOOSENING AFTER EXTENDED USE OR STORAGE.
INSTALLING BLADES
1.
Users and bystanders should always wear safety goggles around power tools.
2.
Disconnect the tool from the air line.
3.
Using the supplied hex tool, loosen both set screws approximately 3 full rotations so that the blade can slide in freely. It is not necessary to fully
remove the set screws in order to insert the blade.
4.
Place the blade in the collet and slide it in until it bottoms out. You should hear a faint metallic clicking when the blade bottoms out – if you do not hear
this and are using a painted blade, check to make sure the paint is not binding on the collet. For your safety, do not handle a hot blade.
5.
Tighten the rear-most set screw (closest to the grip) to 15-20 in-lbs.
6.
Tighten the front-most set screw to 15-20 in-lbs. If you are using a 6" blade, this set screw must align with the hole in the saw blade. (fig 3)
7.
Pull on an unsharpened surface of the blade to ensure it is secure. If it is loose, re-adjust as necessary.
8.
Connect the tool to the air line and test the blade, slowly increasing speed. Do not point the tool toward anyone while doing this.
9.
Use the saw as directed.
Note: Saw blades thicker than 0.035" should not be used.
REMOVING BLADES
After the tool has been set aside to cool down, loosen both set screws and pull to remove the blade.
ADJUSTING THE BLADE GUIDE (DEPTH OF CUT)
The blade guide acts to absorb the cutting force against the workpiece. If cutting in a location where clearance is a concern, move the blade guide
forward to adjust the depth of cut. Using the supplied hex tool, loosen the adjustment bolt (front-most
bolt with the washer) to adjust the blade guide forward or backward as necessary. Securely tighten the
adjustment bolt before using the tool. If the depth of cut is not deep enough with a standard air saw
blade, the RS10KA is equipped with a dual-chuck mechanism that allows it to use reciprocating saw
blades up to 6 inches in length.
DO NOT OPERATE THE TOOL WITHOUT THE BLADE GUIDE PROPERLY INSTALLED.
WARNING
Do not use specialty blades that are very short or those with a significant cant. Blade must not contact
blade guide. A blade which is too short or canted could jam inside the blade guide and snap.
USING THE SAW
—Securely clamp the work.
—Mark the line of cut and firmly grasp the tool while cutting.
—Do not use the saw to attempt plunge/pocket cuts. Always drill a starting hole.
WARNING
If you saw into a blind area where live wiring exists, you may be shocked or electrocuted.
—Keep the saw blade guide firmly against the work to minimize counter-force (jumping) and vibration.
—Squeeze the trigger to start the tool. Let the saw reach full speed before starting the cut. Guide the saw so
that the blade will move along the marked line.
Form ZCE886
3
Figure 3: Set Screw Alignment
Figure 4: Blade Guide Adjustment
Date 2023October12/A
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