Prior To Initial Operation; During Operation - Cleco mPro400GCD-P Bedienungsanleitung

 Use a suitable hoist.
 Ensure the controller is rigidly mounted and secured
(see Quick Installation Guide).
 Organize cables and lines to avoid damage and trip-
ping hazards.
 Observe the permitted cable bending radius.
 Do not exceed total length of Tool Cable
• Primary controller
mPro400GCD-P(...) max. 45 m
• Secondary controller
mPro-400GCD-S(...) max. 30 m
• When using tool Series 70:
- Up to 3 m Tool Cable can be used with a
maximum of 25 m Extenstion Cable.
- Up to 6 m Tool Cable can be used with a
maximum of 20 m Extenstion Cable.
- Tool cables over 6 m must not be extended.
In the event of a fault, high leakage currents can occur and
cause injuries by electric shock.
 Use the included power cable. When replacing, use an
appropriate power cable.
 For 115 VAC cables with a larger cross-section, use
Order No. 541683-01.

Prior To Initial Operation

 Only operate on a grounded power supply (TN sys-
tem). Operation on the IT system is not permitted.
 Ensure a standard-compliant PE connection.
 Prior to initial operation, carry out the protective con-
ductor measurement in accordance with the local reg-
ulations (in Germany, DGUV Regulation 3).
 Do not switch on the controller until all the connections
have been made correctly (see hardware description).
Danger Due To Dangerous Movements
Insufficient emergency stop facilities can have life-threat-
ening consequences.
 The necessity of an emergency stop and its execution
is the responsibility of the user and his risk analysis!
 Provide accessible and effective emergency stop facil-
ities. Unlocking the emergency stop device must not
cause an uncontrolled restart of the system!
 Before switching on the system, check the emergency
stop devices for function.
Danger Due To Incorrect Torque Measurement
An undetected NOK tightening could have life-threatening
consequences.
Apex Tool Group
 Recalibration (or capability analysis) is essential fol-
lowing incorrect use (crash, mechanical overload...).
 For Category A Tightenings (VDI 2862) which are criti-
cal for safety, activate a redundancy measurement
(e.g., current redundancy).
 Introduce regular monitoring of measuring equipment
for associated manufacturing equipment.
 Only work with a properly functioning tightening sys-
tem. If in doubt, contact Sales & Service Center.

During Operation

 Immediately power off the controller in the case of
unusual noise, heating, or vibration from the tool.
 Pull power plug and have the tightening system
checked, and repaired if necessary, by qualified per-
sonnel.
 Never remove the power plug from the outlet by pulling
the cord.
 Protect cables from heat, oil, sharp edges or moving
parts.
 Replace damaged cables immediately.
 Ensure tool and plug connections between the
controller and tool are clean.
 Ensure the workstation remains uncluttered to avoid
injury or damage to the tightening components.
 Ensure the workstation provides adequate space for
the operation being completed.
Use of Secondary controllers in Line Topology:
When shutting off or in case of Secondary controller failure,
the TSNet bus communication is interrupted. This commu-
nication loss to the Primary / Master controller has conse-
quences for the Secondary controllers:
→ No results are returned to the Primary / Master
controller.
→ No more rundowns are started.
→ An in-process rundown is reported with the error
message SA (abort by removing the start signal) if
the TSNet connection was interrupted during tight-
ening.
→ A shut-off signal is no longer received and so a
shut-off is only possible
- via the start button of the tool
- after reaching the shut-off criterion
- via a safety shut-off after two seconds
WARNING!
During remote-start operation (multiple tool setup) an inter-
ruption of TSNet bus leads to a delayed stop of the spindle/
tool. This delay is 2 seconds.
Danger Due To Unexpected Start Of The Motor Or An
Expected But Missing Stop
Despite redundant controller parts and monitoring func-
tions, an unexpected start of the machine can occur in very
rare cases. Possible reasons may include, but are not lim-
ited to: Remote control of diagnostic functions, bit dump in
the memory of the controller.
Mechanical hazards such as jars/jolts due to counter
torques; risk of injury due to winding up and seizing can
result from the tool.
P2300HW | 2019-03
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EN
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