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CONTENTS
A
WARNING MANUAL.............................................................................A-1
A.1
MECHANICAL HAZARDS ............................................................................................................................A-2
A.1.1
MECHANICAL RESISTANCE .............................................................................................................................................. A-2
A.1.2
CRUSHING HAZARD........................................................................................................................................................... A-5
A.1.3
CUTTING HAZARD.............................................................................................................................................................. A-8
A.1.4
DRAGGING OR ENTRAPMENT HAZARD .......................................................................................................................... A-9
A.1.5
IMPACT HAZARD ................................................................................................................................................................ A-9
A.1.6
OIL LEAK HAZARD............................................................................................................................................................ A-11
A.1.7
LOSS OF STABILITY ......................................................................................................................................................... A-12
A.1.8
SLIPPING, TRIPPING AND FALLS ................................................................................................................................... A-15
A.2
ELECTRIC SHOCK HAZARD.....................................................................................................................A-16
A.2.1
CONTACT WITH LIVE COMPONENTS ............................................................................................................................ A-16
A.2.2
STATIC ELECTRICITY ...................................................................................................................................................... A-18
A.3
HEAT HAZARDS ........................................................................................................................................A-19
A.3.1
BURNS ............................................................................................................................................................................... A-19
A.3.2
ENVIRONMENTAL TEMPERATURE ................................................................................................................................ A-19
A.4
NOISE HAZARDS.......................................................................................................................................A-20
A.5
VIBRATION HAZARDS ..............................................................................................................................A-20
A.6
HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE .....................................................A-21
A.6.1
TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) ........................................................................................ A-21
A.7
ERGONOMIC HAZARDS ...........................................................................................................................A-25
A.7.1
OPERATING POSITIONS.................................................................................................................................................. A-25
A.7.2
VISIBILITY.......................................................................................................................................................................... A-26
A.7.3
HUMAN ERROR ................................................................................................................................................................ A-27
A.8
UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE .............................................................A-28
A.9
SAFETY DEVICE FAULTS .........................................................................................................................A-29
A.10
COUPLING FAULTS ..................................................................................................................................A-31
A.11
HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ...........................................................................A-33
A.12
WARNINGS TO LIFT AND TRANSPORT THE CRANE ............................................................................A-36
A.13
SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL........................................................A-37
A.14
SUPPLEMENTARY WARNINGS FOR WINCH ..........................................................................................A-41
A.15
SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ...........................................................................A-44
A.16
SUPPLEMENTARY WARNINGS FOR DRILL............................................................................................A-47
B
OPERATING MANUAL.........................................................................B-1
B.1
PREMISE ......................................................................................................................................................B-2
B.2
IDENTIFICATION..........................................................................................................................................B-3
B.3
CRANE DESCRIPTION AND DOCUMENTATION.......................................................................................B-4
B.3.1
ENCLOSED DOCUMENTATION ......................................................................................................................................... B-4
B.3.2
MARK ................................................................................................................................................................................... B-5
B.3.3
SERVICE CONDITIONS ...................................................................................................................................................... B-6
B.3.4
MAIN COMPONENTS.......................................................................................................................................................... B-7
B.3.5
SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS................................................................................................ B-8
B.3.6
SAFETY SEALS ................................................................................................................................................................... B-9
B.3.7
CONTROLS OF NO RDC CRANE..................................................................................................................................... B-10
B.3.8
RDC CRANE CONTROLS ................................................................................................................................................. B-11
B.4
DESCRIPTION OF THE CONTROLS.........................................................................................................B-12
B.4.1
CONTROL PANELS ON AS NO RDC CRANE.................................................................................................................. B-12
B.4.2
RDC CONTROL PANELS .................................................................................................................................................. B-13
B.4.3
STABILIZERS CONTROLS NOT-AA CRANE ................................................................................................................... B-16
B.4.4
STABILIZERS CONTROLS AT CONTROL VALVE SIDE AA-CRANE.............................................................................. B-17
B.4.5
STABILIZERS CONTROLS AT CONTROL VALVE OPPOSITE SIDE AA-CRANE .......................................................... B-18
B.4.6
OPERATION CONTROLS ................................................................................................................................................ B-19
B.5
DESCRIPTION OF THE SAFETY DEVICES ..............................................................................................B-22
B.5.1
MAX WORKING PRESSURE VALVE................................................................................................................................ B-22
B.5.2
OVERPRESSURE VALVES............................................................................................................................................... B-23
B.5.3
NO CE LOAD LIMITING DEVICE ...................................................................................................................................... B-24
B.5.4
EXCLUSION OF NO CE LOAD LIMITING DEVICE........................................................................................................... B-25
B.5.5
EMERGENCY STOP BUTTONS ....................................................................................................................................... B-27
B.5.6
BLOCK VALVES ON HYDRAULIC CYLINDERS............................................................................................................... B-28
B.5.7
LOCKING DEVICES FOR STABILIZER EXTENSIONS .................................................................................................... B-29
B.5.8
MANUAL EXTENSIONS LOCK DEVICES......................................................................................................................... B-30
B.5.9
SLEWING LIMITING DEVICES (OPTIONAL) .................................................................................................................... B-31
B.6
GAUGES AND WARNING LIGHTS............................................................................................................B-33
B.6.1
OIL LEVEL AND TEMPERATURE GAUGES ON THE OIL TANK .................................................................................... B-33
B.6.2
LOAD INDICATORS EC NOT RDC CRANE...................................................................................................................... B-33
B.6.3
FILTER CLOGGING INDICATORS.................................................................................................................................... B-34
B.6.4
SIGNAL LIGHT TOWER .................................................................................................................................................... B-34
B.6.5
DEVICE SIGNALLING THE CLOSING OF THE STABILIZER BEAMS (EC) .................................................................... B-35
B.7
PICTOGRAMS ............................................................................................................................................B-36
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