One Pass Dry Transfer And Overlaminate - SEAL Image 6500 XT Betriebsanleitung

The One-Pass Dry Transfer process involves transferring
an image onto a flexible Marking film and applying an
over laminate to the image transfer. Applying the over
laminate to the top of the image transfer increases the
longevity of your image transfer and allows for outdoor
applications. Some types of Transfer Media do not require
an over-laminate; please refer to the product literature for
recommendations.
Set-Up for the Transfer Process
NOTE: Heat-up time is approximately 45 minutes.
• Refer to the Process Control chart for settings.
• Note: the bottom roller heater is OFF. During the
heating process the bottom roller receives enough heat
from the top roller for processing temperature.
IMPORTANT! The main roller should be down
and turning to prevent uneven hot spots on the roller.
A stationary heated roller will develop concentrated
heat in one area, which will damage the roller.
• Once the bottom roller has reached about 140° F
(60°C), raise the top roller and every 5 to 10 minutes
hand spin the top roller using a soft cloth for skin pro-
tection until it reaches the required temperature.
CAUTION! The top roller is very hot; use care when
reaching over or touching the roller to prevent burns.
• Once the laminator reaches correct operating tempera-
ture follow the webbing procedure. Refer to the
Webbing Diagram on the corresponding page.
• Install the cooling tube in the lower position before
webbing for this process.
Webbing for the Transfer Process
• MARKING FILM (VINYL): Load and center on the
rear bottom unwind shaft with the toner receiving side
(shiny side) facing out and the unwind brake tension
released.
• Rear of the Laminator: Pull a length of film off the
unwind shaft and pass it over the top of the rear
bottom idler.
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• Front of the Laminator: Pull the film forward and
pass it over the top of the bottom roller.
• Feed the film over the first chill idler and under the
second.
• Rear of the Laminator: Pull the film through the pull
rollers making sure the film is tracking centered through
all rollers evenly.
• Pull the film down and tape it securely to a cardboard
core placed over the bottom rear take-up shaft. This will
automatically wind up the finished product.
NOTE: Check if the film widths of the lower and
upper web are the same!
• TRANSFER MEDIA: Load and center on the front
bottom unwind shaft with the toners facing in and the
unwind brake tension released.
• Adjust and align the roll of Transfer Media to the roll of
Marking film.
• Pass a length of Transfer Media around the front bottom
idler and pass over the top of the (vinyl) on the bottom
roller.
• Feed the Transfer Media over the first chill idler and
under the second.
• Pull the Transfer Media forward, under the top center
idler and tape it securely to a cardboard core placed over
the front top take-up shaft. This will automatically
wind-up the transferred images paper.
• PRESSURE-SENSITIVE OVERLAMINATE: Load
and center the over-laminate on the rear roll easel shaft
aligning it with the finished output.
• Pull the overlaminate upward and tape the release liner
to a cardboard core placed over the rear top take-up
shaft.
• Raise the top rear roller and pass the overlaminate over
the back of the roller and into the nip.
• Pull the overlaminate down to the lower rear take-up
shaft and adhere over the Marking film.
• Adjust the web tensions on the unwind and take-up
shafts according to the recommended settings.