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Instruction Manual EK 19plus
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5.4 Service and maintenance instruction
The electric-hydraulic crimping unit is equipped with a controller
enabling the user to see when the next service is due. (Pls. read
chapter 4.3 for more information) When the next service is due the
unit must to be returned to an authorised service center.
For every day service the unit has to be cleaned and dried after
each use. The battery cartridge (Pos.-No. 7) and the charging unit
have to be protected against humidity and dust.
Within the determined use of the tool only the dies (Pos.-No. 10)
are permitted to be changed by the customers.
If the seals are damaged the warranty is invalidated.
5.5 Remarks on the use of the battery cartridge and charging unit.
The charging unit is run with a nominal voltage of 230 V and a
frequency of 50-60 Hz. New batteries must be charged prior to use.
To charge the battery cartridge (Pos.-No. 7) the power plug of the
charging unit has to be plugged into the power supply and the
battery cartridge has to be pushed into the charging unit. The
charging time is one hour. The charging level of the battery can
either be checked at the battery charging level indicator or by a
4
LED
of the charger.
green
red
flashing
Is the battery plugged in correctly the LED changes from green to
red and the charging procedure starts. When the charging
procedure is terminated the LED changes again to green.
Simultaneously a signal occurs for 5 seconds.
No other battery cartridges e.g. dry batteries or car batteries etc. are
permitted to be used neither in the tool nor in the charging unit.
As soon as the speed of the machine decreases noticeably the
battery must be recharged. Do not recharge a partially discharged
battery as a precaution.
If charging a battery which has currently been used or which was
laying in the sun for a longer period of time the LED might flash
red. In this case wait for a while. The charging procedure starts
after the battery cooled down.
Does the LED flash red and green and does an audible tone occur
for 20 seconds it is not possible to charge that battery. The poles of
the battery or the charging unit are dirty or the battery is low or
damaged. If you want to charge two batteries in a row wait for 15
min before you charge the second battery.
Avoid great fluctuating temperatures under 0°C and above 40°C.
Through these fluctuations damages may result for the battery
cartridge as well as for the charging unit. The best operation
temperature is between 15-25 °C.
Do not leave or operate the charging unit in rain or snow. Do not
charge the battery near lightly inflammable materials or gases.
Do not use the cord to transport the charging unit or to pull the
plug out of a wall socket with force. Do not insert strange parts
into the ducts of the charging unit.
The charging of the batteries must only be done with charging
units supplied by the manufacturer.
Pull the plug of the charging unit after charging. Do not
disassemble the charging unit or battery.
4
The charging level of the battery can also be verified by the LED of
the tool at the end of a crimping cycle. See chapter 4.3 for further
information.
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Attention
Do not damage the seals of the tool.
battery cartridge is charged
Battery cartridge is empty and is just being charged
battery cartridge is not pushed in properly or too hot,
a sound signal occurs
manuals search engine
Attention
Do not place the battery in your pocket or in your toolbox
if there are any conductive materials in it such as coins,
keys, tools or other metallic parts.
In order to safeguard a safe and proper performance of the charging unit
the repair and service of the unit should be made through our Service
Center.
5.6 Storage and transport of the crimping tool
In order to protect the tool against damages it has to be cleaned carefully
after each use and be put into the transportation case Part No. MKE 19
which has to be closed safely.
6. Troubleshooting
a.) Flashing of the light diode display (Pos.-No. 6)
=> See chapter 4.3 for more information about the special functions of
the tool.
b.) The tool loses oil.
=> Return the tool to the manufacturer. Do not open the tool and
damage the seals of the tool.
c.) The crimping tool does not reach the final operating pressure.
=> Stop the crimping process. Press the retract button (Pos.-No. 2) and
the operating switch continuously and simultaneously for about 10
sec. Is the malfunction not be eliminated by this attempt the tool has to
be returned to the manufacturer.
7. Putting out of operation/waste disposal
This unit is subjected to the scope of the European WEEE (2002/96/EG)
and RoHS (2002/95/EEC) directives.
The WEEE directive regulates the collection and the environmental
friendly recycling of electro and electronic units. Information about this
can be found in our home page
www.Klauke.com
RoHS'.
The RoHS directive bans new electrical and electronic equipment put on
the market which contains more than 0,1 weight percentage lead,
mercury, hexavalent chromium, polybrominated biphenyls (PBB) or
polybrominated diphenyl ethers (PBDE) and 0,01 weight percentage
cadmium per homogeneous material.
Battery cartridges (Pos.-No. 7) must be specially disposed of according
to the EEC Battery Guideline.
Attention
Do not dispose of the unit in your residential waste.
Klauke has no legal obligation to take care of their
WEEE outside Germany unless the product has been
shipped and invoiced from inside your country by Klauke.
Please contact your distributer to find out more how to
get your tool recycled environmental friendly.
8. Technical Data
Weight of the complete tool:
approx. 4,1 kg (incl. battery)
Crimping force:
approx. 60 kN
Driving motor:
direct-current permanent field motor
Battery voltage:
12 V
Battery capacity
2 Ah
Charging time:
approx. 1 h, ¼ h with Quick charger
Crimping time:
approx. 3 s to 6 s
(depending on the connector size)
Crimp per battery:
approx. 160 crimps
(Cu 150 mm² DIN 46235)
Hydraulic oil:
approx. 65 ml "Shell Tellus T 15"
Environmental temperature:
-20°C to –50°C
Sound level:
70 dB (A) in 1m distance
Vibrations:
< 2,5 m/s²
Dimensions:
See Picture 2
Additional instruction manuals are available free of charge. The part # is
HE.7965_I IRL.
page 8
under 'WEEE &
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