Inhaltsverzeichnis
Werbung
Instruction Manual EK 19plus
______________________________________________________________________________________________________________________
5. Remarks in respect of the determined use
Before starting any work on electrical appliances it must be
safeguarded that there are no live parts in the immediate assembly
area of the user. Is this not possible special precaution measures
for working near live parts must be provided.
Prior to operating the unit the charging level of the battery (Pos.-
No. 7) should have been tested
detected by the flashing of the LED (Pos.-No. 6) for 20 s at the end
of a crimping cycle.
5.1. Operation of the unit
First you have to select the right dies (Pos.-No. 10) for the
intended application.
The crimping head has to be opened by unhooking the latch (Pos.-
No. 3 & Picture 2 Pos. A). Afterwards the dies will be inserted
consecutively into the open crimping head. The spring must be on
the opposite side of the latch.
The crimping head should be turned into the desired position
before starting the crimping cycle. It is significantly easier to turn
the crimping head in a pressure free state.
In case the head is turned to the stop turn it back a few degrees in
order to avoid that when turning the head again it is not turned into
the wrong direction. This would result in destroying the threads as
well as shearing-off the stop screws.
The crimping procedure is initiated by actuating the trigger (Pos.-
No. 1 & Picture 2 Pos. C). The crimping process is defined by the
closing motion of the dies. During that process the connecting
material is positioned in the stationary half of the die whereas the
moving part of the die is approaching the compression point
The crimping process is terminated when the crimping force is
reached. After having completed the crimp the dies return into the
starting position automatically. Afterwards a second crimping
cycle can be initiated or the it can be finished by opening the latch
(Pos.-No. 3 & Picture 2 Pos. A).
In case of error or emergency the dies can be returned into the
starting position by actuating the retract button (Pos.-No. 2 &
Picture 2 Pos. B). Complying certain conditions the unit can be
operated stationary with our presentation support EKST. The
conditions can be taken from the instruction manual of the EKST.
5.2. Explanation of the application range
The EK 19 Plus has a large number of various dies (Pos.-No. 10)
available to crimp Klauke connecting material.
1
See EN 50110-1
2
See Chapter 5.5 for more information of the battery and charging unit
3
See picture 4 page 2
Downloaded from
www.Manualslib.com
2
. A low charging level can be
Attention
Don't operate the tool without dies.
Attention
Do not turn the crimping head to the stop so that it
jams.
Attention
After having terminated the crimping
process and prior to changing the dies
remove battery to avoid unintended use.
Attention
The crimping process can be interrupted at any
moment by releasing the trigger.
manuals search engine
Table 2 (see Picture 3, page 2)
Crimping
Crimping
Marking
range
dies
mm²
outside
1
6-185
TCL and C.
CU,
DIN 46235/
„QS",
DIN 46267
DIN
46235
16-300
Aluminium
AL,
CL and C.
„QS"
25-185
Aluminium
Al,
C. Aldrey
„QS"
25/4-
Full tension
Al,
120/20
C.
„QS"
DIN 48085
ST,
T3
„QS"
25-300
Pre-
RU;
sm
rounding
QS, sm;
35-300
dies
QS, sm
se
6-70
H-clamps
C, QS
2x50-
double
DP, QS
2x70
compres-
sion CL
10-70
Oval
CU or
compres-
AL, QS
sion joints
A b b r e v i a t i o n s : T C L - T u b u l a r c a b l e l u g s , C - C o n n e c t o r s , W F - W i r e
F e r r u l e s , Q S - C r o s s - s e c t i o n
Attention
Do only crimp those connecting materials mentioned in
Tab. 2
If different conducting materials have to be crimped, please contact the
manufacturer.
Attention
Do not crimp on live cables or conductors
3
.
The EK 19 Plus is a hand held tool and it is not supposed to be
restrained in a vise. It is not allowed to use the tool in a stationary
application.
The tool is not designed for continued crimping operations. After a
sequence of approximately 30-40 completed crimps you have to make a
break of 15 min. to give the tool time to cool down.
Attention
Too intensive use can cause heat damages for the tool
Attention
During the operation of electric engines sparks can occur
which might ignite highly inflammable or explosive
liquids and materials
Attention
Electric-hydraulic crimping tools should not be operated
in pouring rain or under water.
5.3. Mounting instructions
Please read the assembly instructions in Chapter 12 of our general
catalogue.
Attention
Even if the code number is identical only those dies
should be used which are suitable for the material.
page 7
Surface
crimping
of the
width
Profile
dies
code #
chrome
5 mm
plated
code #
blue
7 mm
zinc
code #
blue
7 mm
zinc
code #
blue
7 mm
zinc
code #
black
5 mm
-
chrome
-
plated
-
chrome
5 mm
plated
„QS"
chrome
5 mm
plated
code #
chrome
5 mm
plated
Werbung
Inhaltsverzeichnis
