Inhaltsverzeichnis
Werbung
ENGLISH
GENERAL INFORMATION
1.
Correct mounting of sectional doors is an essential requirement for
reliable and long-term operation of the doors.
The installation manual contains the description & procedures and
their recommended sequence while installing the doors.
All requirements and procedures concerning door installation must
be strictly observed.
The contents of this document cannot serve as the basis for legal
claims.
Alutech/Günther
additions to improve the sectional door design and installation pro-
cedures.
SAFETY MEASURES
2.
Installation of doors must be performed by qualified installers only.
The installers must have knowledge of door design and technolog-
ical stages of installation procedures by preferably passing through
a training programme and understanding of the safety measures and
compliance with HSE requirements.
REQUIREMENTS FOR OPENINGS
3.
Openings prepared for door installation must meet the following
Ru
requirements:
•
the openings must be of square or rectangular shapes.
•
the opening surfaces must be plain and smooth to affix the door
frame;
•
En
the deviation of walls, lintel and ceiling from vertical and horizon-
tal alignment must not exceed 1,5 mm per metre and must not be
more than 5 mm in the overall width or height;
•
there must be enough room for door installation, free of building
obstructions, heating pipes, ventilation, etc.
De
RULES FOR INSTALLING THE DOOR
4.
FRAME AND TRACKING SYSTEM
•
Door frame must be fixed symmetrically to the vertical axis of an
Fr
opening;
•
Vertical door frame profiles must be fixed vertically;
•
Vertical door frame profiles must abut flush with walls. Gaps up
to 5mm are acceptable, but they must be packed flush by strips
behind the fixing points;
Čz
•
Diagonals measured at the end points of horizontal track profiles
must not differ by more than 2 mm;
•
A door must be securely fixed for safe operating and resistance to
wind loading movement
Pl
Type of fixings are described below based on the material construc-
tion of the walls:
•
anchors or rawlplug anchors are utilised for fixing a door to a wall
made of concrete, solid bricks, expanded-clay concrete, natural
Nl
stone or other similar materials;
•
extended rawlplug anchors (160 mm long) for fixing a door to a
wall made of lightweight cellular concrete, air bricks, shell lime-
stone. External diameter of an anchor should be 10 mm.
•
self-tapping screws of 6,3 mm or 8 mm external diameter must be
Fi
used for fixing a door to metal constructions.
•
To ensure the reliable fixing of a door to the walls it is necessary
to install steel flat washers under screw heads or nuts. Washers
should have the external diameter of 24...30 mm, and a thick-
ness – 1,6 ...2,0 mm.
Da
Screws must be produced from steel with anti-corrosion coating not
less than 9 microns thick. Strength class is not less than 5.6.
All fixings must be corrosion resistant.
Ua
DRILLING
5.
Depending on the material from which walls are made, the following
methods of drilling for door fixings are recommended:
2
reserves the right to make amendments and
•
drilling without hammer action is recommended for making holes
in lightweight cellular concrete, air bricks, shell limestone, as well
as for metal constructions;
•
drilling with light hammer action is recommended for making ap-
ertures in solid bricks;
•
full hammer action is recommended for walls made of concrete
(density of more than 700 kg/m
Drilling depth must be greater than anchor length by at least the
diameter of the screw. Diameter of drilled holes must not exceed
rawlplug anchor manufactures recommendations. The holes must
be cleaned from dust and stone particles.
DOOR INSTALLATION
6.
Before installing a door, the floor and the opening must be complete-
ly prepared and all building work completed.
It is necessary to provide proper water drainage within the floor, as
well as ventilation of the premises. If any building works are being
conducted in the premises while a door is being installed, the door
must be protected from splatter, concrete, plaster, stone, aggressive
substances (acids and alkali), paint, or impact etc.
Y
No adaptions or changes must be made to the door design.
•
Do not remove and change elements and parts of a door. Use only
original parts supplied by the door manufacturer.
•
Do not add additional items on a door leaf. Springs have been bal-
anced to the original door leaf weight. Additional elements can
overload the springs, which adversely affects the balancing system
and can result in door breakage.
Before door leaf is installed it is necessary to take off the protective
film around the holes for handles, locks, hinges and at the ends of
panels from outside, where the door leaf meets with the top and side
sealing (protective film should be taken off 50...100 mm from side
caps).
Y
While installing a motor follow the door and motor manufactur-
ers' instructions. Use only original connecting parts supplied by
the manufacturer.
Y
Strictly follow all procedures detailed in the pictures in sequence
to perform a technically correct installation.
Y
To ensure smooth and noiseless operation of roller spindles in
brackets and hinge pin connections lubricate them with con-
sistent (flexible) grease. Do NOT lubricate door tracks, they are
designed to operate without.
FINAL INSPECTION AND TESTING OF DOOR
7.
After having completed the installation, remove the protective film
from the panels. Clean any dirty parts of the door. The cleaning should
be done by sponge soaked with water or non-aggressive liquids.
For window cleaning it is possible to use cleaning fluids for plastics.
The fluids must be neutral to acrylic or polycarbonate. Do not use
abrasive cleaning substances or substances for window cleaning
containing solvents.
After having installed a door, check the operation of locking devices
and programming of the motor.
Door operation should be tested by five open/close cycles. For addi-
tional automated functions the door should be tested additionally in
all programmed modes.
All the film must be taken off as soon as installation is over.
HAND OVER OF THE COMPLETED
8.
INSTALLED DOOR
A hand over to a Client is recommended in the following way:
•
installer or a company representative demonstrates the full oper-
ation of a door;
•
maintenance documentation is completed and passed to the cli-
ent.
) and natural stone.
3
Werbung
Inhaltsverzeichnis
