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IV
STANDARDIZATION
TOOLING SYSTEMS
Contents:
1.
Introduction ..........................................................................................................................................................................001
1.1
Purpose of the Operating Instructions ...................................................................................................................... 002
1.2
Language of the original Operating Instructions ....................................................................................................... 003
1.3
Explanation of the symbols ....................................................................................................................................... 004
2.
Safety provisions ................................................................................................................................................................. 005
2.1
General safety provisions ......................................................................................................................................... 005
2.2
Intended use/limitations of use ................................................................................................................................. 006
2.3
Reasonably foreseeable misuse ............................................................................................................................... 007
2.4
Organization, personnel ............................................................................................................................................ 008
2.5
Noise ......................................................................................................................................................................... 009
2.6
Response to malfunctions and emergencies ............................................................................................................ 010
2.7
2.8
3.
Description of parts ............................................................................................................................................................. 011
3.1
3.2
3.3
4.
Technical data ......................................................................................................................................................................021
4.1
Mechanical data ........................................................................................................................................................ 021
4.2
Connection data ........................................................................................................................................................ 022
4.3
Weight data ............................................................................................................................................................... 024
4.4
Environmental and ambient conditions ..................................................................................................................... 024
4.5
4.6
Technical drawings / hole patterns / mounting holes ................................................................................................ 025
5.
Instructions ..........................................................................................................................................................................035
5.1
Operation of chuck .................................................................................................................................................... 035
6.
Commissioning / Installation Instructions ........................................................................................................................ 039
6.1
Fastening the UPC 2.0 Chuck with screws to a machine base ................................................................................ 039
6.2
Fastening the UPC 2.0 Chuck with clamps to a machine base ................................................................................ 041
6.3
Aligning the UPC 2.0 Chuck with an alignment pallet ............................................................................................... 042
6.4
Alignment of the UPC 2.0 chuck via centring rulers .................................................................................................. 043
7.
Service and maintenance guide ......................................................................................................................................... 045
7.1
General information on maintenance ........................................................................................................................ 045
7.2
Maintenance intervals ............................................................................................................................................... 048
7.3
Weekly maintenance ................................................................................................................................................. 050
7.4
Checking the cleaning function: ................................................................................................................................ 051
7.5
Clamping force control .............................................................................................................................................. 052
7.6
Disposal .................................................................................................................................................................... 052
8.
Failures: cause and action .................................................................................................................................................. 053
9.
Transport ..............................................................................................................................................................................055
9.1
Packaging, transport ................................................................................................................................................. 055
9.2
Delivery conditions .................................................................................................................................................... 055
9.3
Storage ..................................................................................................................................................................... 055
9.4
Unpacking ................................................................................................................................................................. 056
9.5
Material check ........................................................................................................................................................... 056
10.
Optionen / Accessories ....................................................................................................................................................... 057
10.1
Pallets and sets ......................................................................................................................................................... 057
10.2
Covers ....................................................................................................................................................................... 057
10.3
Other accessories ..................................................................................................................................................... 058
11.
Spare parts ...........................................................................................................................................................................059
12.
Declaration of incorporation / Appendix ........................................................................................................................... 061
ER-155310
DOC-158257-00
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