Mounting Instructions - Klauke TEXTRON Multi NK60UNV110 Bedienungsanleitung

Instruction Manual
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The working cycle is terminated when either the crimping force is
reached or the cable/conductor, DIN rail, threaded rod is cut.
Afterwards a second working cycle can be initiated or the it can be
finished by opening the latch (Pos.-No. 3 & Picture 2 Pos. A). After the
working cycle is finished the trigger lock (Pos.-No. 8) must be locked
again.
5.1.1 Use of crimping dies
When using the 22 style dies (see picture 2) the retaining clips (Pos.-#
4) have to be actuated (Picture 2 Pos. E) while the dies will be inserted
consequtively from the side into the head respectively the adapter.
The 18 style dies are inserted axially into the universal head,
respectively the adapter. The spring must be placed on the opposite
side of the latch.
During the crimping process the connecting material is positioned in
the stationary half of the die whereas the moving part of the die is
approaching the compression point
After having reached the maximum crimping force the dies return into
the starting position automatically.
5.1.2 Use of cutting dies
Three diffent types of cutting dies are available. The UC 26 is
optimised on copper and aluminium cables/conductors ≤ 26 mm ∅.
The UC 40 can cut all copper and aluminium cables/conductors < 40
mm ∅. The larger cables/conductors show the best results respectively
the least deformations.
For cutting ACSR conductors you must only use the UCACSR cutting
blades.
Fractions of reenforced steel conductors can be propelled towards the
operator with high speed and could cause severe injuries.
When cutting threaded rods they must be in a right angle to the cutting
blades to provide a clean cut. The threaded rods must be cleaned of
chips prior to cutting. The cutting cycle should be proceeded until the
blades have reached their final position in order to provide clean
cutting edges.
The DIN rail cutting dies are equipped with a sheet metal guide which
facilitate a cut in a right angle.
When the cut is completed the retraction is provided by actuating the
retract button (Pos.-No. 2) once.
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See picture 4 page 2
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Attention
After having terminated the crimping process and
prior to changing the dies pull plug out of socket.
Attention
Do not use the power cord for unintended purposes.
Don't carry the tool by the power cord and don´t use the
cord to pull the plug out of the power receptacle.
Attention
When working outdoors, use only approved extension
cables.
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.
Attention
Do only cut copper and aluminium cables/conductors
with UC 26 and UC 40!
Attention
Cutting ACSR conductors or steel fortified
cables do always wear safety glasses.
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5.1.2 Use of the punch adapter
The advance (penetration) of the punch into the die must be observed
carefully. As soon as the sheet metal is punched the punching cycle must
be terminated by releasing the trigger (Pos.-No. 1).
The retraction is provided by actuating the retract button (Pos.-No. 2)
once.
Attention
If the punching cycle is not terminated after the sheet
metal is punched the punch will contact the die which
might result in fracture of one or the other.
5.2. Explanation of the application range
The electric hydraulic unit can be operated with a large number of
various crimping (Pos.-No. 10) and cutting dies.
Attention
Do only crimp those connecting materials mentioned in
Tab. 2 (see enclosure)
If different conducting materials have to be crimped, please contact the
manufacturer.
Attention
Do not crimp on live cables or conductors
The unit is a hand held tool and it is not supposed to be restrained in a
vise. It is not allowed to use the tool in a stationary application.
The tool is not designed for continued operations. After a sequence of
approximately 40-50 completed cycles you have to make a break of 15
min. to give the tool time to cool down.
Attention
Too intensive use can cause heat damages for the tool
Attention
During the operation of electric engines sparks can occur
which might ignite highly inflammable or explosive
liquids and materials
Attention
Mains driven electric-hydraulic tools should only be
operated inside.

5.3. Mounting instructions

Please read the assembly instructions in Chapter 12 of our general
catalogue.
Attention
Even if the code number is identical only those dies
should be used which are suitable for the material.
Please use the following assembly instructions for cable lugs and
connectors:
1. Strip the conductor according to insertion depth (+10% due to the
change of length of the crimped sleeve)
2. The conductor ends must be cleaned with a cloth or brush before the
assembly.
3. Insert the conductor fully into the cable lug or connector
4. Pay attention to the crimping directions and use the appropriate dies.
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The crimping directions for cable lugs and connectors is indicated in
the illustration below.
5. After crimping, wipe away excess compound forced out of Al-cable
lugs and connectors.
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See Picture 4 on Page 2
page 9