REMS Solar-Push I 80 Betriebsanleitung Seite 8

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1. Technical data
Use for the intended purpose
WARNING WARNING
Only use REMS Solar-Push for the intended purpose of filling, flushing and venting
solar systems, geothermal systems and floor/wall heater systems and for filling
tanks. Permissible media: heat transfer liquids, antifreeze, water, aqueous solutions,
emulsions.
All other uses are not for the intended purpose and are prohibited.
1.1. Scope of Supply
Electrical filling and flushing unit, 2 flexible fabric hoses, instruction manual
1.2. Article numbers
REMS Solar-Push K 60
REMS Solar-Push I 80
PVC fabric hose ½" T60
EPDM fabric hose ½" T100
EPDM fabric hose ½" T165
30 l plastic tank
Pressure relief valve
Fine filter with filter cartridge 90 μm
Fine filter cartridge 90 μm
Fine filter with fine filter bag 70 μm
Fine filter bag 70 μm (10 bags)
Adapter for canister lid
Shut-off valve ¾"
Changeover valve
Changeover valve flow direction
REMS CleanM, Machine cleaner
1.3. Applications
Plastic tank volume
Transport height
Volume flow
Transport capacity at
40 m pumping head
Transport volume
Transport pressure
Temperature of the transpor-
ted media (constant load)
pH value of the
transported media
1.4. Electrical data
Protection class
Type of protection
Operating mode
1.5. Dimensions
L × W × H
1.6. Weights
with PVC fabric hoses
with EPDM fabric hoses
1.7. Noise information
Workplace-related
emissions value
1.8. Suction and pressure hoses
Hose length
Hose size
Hose connector, both sides
Temperature resistance
1.9. Fine filter with fine filter bag 90 µm (accessory Art. No. 115323)
Rated width
Rated volume flow at pressure loss
Rated pressure
Operating temperature
Operating pressure
2. Start-up
NOTICE NOTICE
REMS Solar-Push is not intended/suitable for permanent connection to the
installation. Disconnect all hoses from the installation after completing the work.
REMS Solar-Push may not be operated unattended.
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Solar-Push I 80 Solar-Push K 60
30 l 30 l
≤ 63 m ≤ 54 m
≤ 1.6 m /h ≤ 3 m /h
3 3
18 l/min 16 l/min
≤ 27 l/min ≤ 36 l/min
≤ 0.65 MPa/6.5 bar ≤ 0.55 MPa/5.5 bar
94 psi 80 psi
≤ 80 °C ≤ 60 °C
6.5 – 9.5 6.5 – 9.5
230 V~; 50 Hz; 230 V~; 50 Hz;
1000 W 940 W
110 V~; 50 Hz;
940 W
I I
IP 55 IP X4
S3 50% (AB 5/10 min) Continuous
operation
550 × 480 × 970 mm 550 × 480 × 970 mm
(21.7" × 18.9" × 38.3") (21.7" × 18.9" × 38.3")
20.4 kg (45 lb) 20,2 kg (44.5 lb)
20.0 kg (44.2 lb) 20.5 kg (45.2 lb)
L = 73 dB (A) L = 70 dB (A)
pA pA
K = 3 dB (A) K = 3 dB (A)
PVC- EPDM- EPDM-
fabric fabric fabric
hose T60 hose T100 hose T165
3 m 3 m 3 m
½" ½" ½"
¾" ¾" ¾"
≤ 60 °C ≤ 100 °C ≤ 165 °C
DN 70
5m3/h at 20 kPa/0,2 bar/2,9 psi
300 kPa/3 bar/43,5 psi
≤ 45 °C
≤ 800 kPa/8 bar/116 psi
2.1. Electrical connection
WARNING WARNING
Caution: Mains voltage present! Before connecting the electrical filling and
flushing unit, check whether the voltage given on the rating plate corresponds
to the mains voltage. Only connect electrical devices of protection class I to a
socket/extension lead with a functioning protective contact. On building sites,
in a wet environment, indoors and outdoors or under similar installation condi-
tions, only operate the electrical device on the mains with a fault current
protection switch (RCD) which interrupts the power supply as soon as the
leakage current to earth exceeds 30 mA for 200 ms.
2.2. Connecting the electrical filling and flushing unit to the solar system
Connect one of the two fabric hoses to the pressure line connection (1). Connect
the 2nd fabric hose to the return line connection (2) of the plastic tank (3).
115312
Connect the respective free end of the pressure or return line to the ball valves
115311
of the solar system and open the ball valves. Close the connecting valve between
115314
the two ball valves of the solar system. Fill the plastic tank (3) with transported
115315
medium and open the ball valve (4). Plug the mains plug of the electrical filling
115319
and flushing unit into the socket with a protective earth.
115375
115217
CAUTION CAUTION
115323
Danger of injury due to escaping transported medium. Screw on hose
043054
connections tightly and check connections regularly for leakages.
115220
115221
2.3. Screw cover with return line connection ¾" and fine filter bag 70 μm
115379
(accessory art. no. 115220, Fig. 3)
115324
Remove the screw cover (6). Replace the inner plate of the screw cover (6) by
115325
an adapter (10). Screw the screw cover (6) with adapter to the plastic tank.
115326
Insert the fine filter into the opening in the adapter, screw the screw cover with
140119
¾" return line connection to the adapter, screw the return line to the return line
connection, close the return pipe (2) connection.
2.4. Fine filter unit with large dirt collection vessel (accessory art. no. 115323,
Fig. 4)
Fasten the fine filter unit to the return line connection (2), connect the return
line to the fine filter unit.
2.5. Changeover valve for alternative suction of the transport medium from
another tank (accessory art. no. 115325, Fig. 5)
Unscrew the line from the plastic tank (3) to the pump at the ball valve (4) and
screw on the changeover valve for alternative suction of the transport medium
at the ball valve (4). Connect one outlet of the T-piece to the pump line, connect
a line to another tank to the other outlet of the T-piece. Control the flow direction
with the valve handle.
2.6. Flow direction changeover valve (accessory art. no. 115326, Fig. 6)
The flow direction changeover valve serves for clearing deposits/sludge in solar
stations and underfloor heating. Screw the flow direction changeover valve with
connection (P) to the pressure line connection (1). Connect connection (R) of
the flow direction changeover valve and the return line connection (2) with the
enclosed ½" T100 EPDM fabric hose. The two "solar station" connections on
the flow direction changeover valve are connected to the outlets on the solar
station with the two ½" fabric hoses belonging to the REMS Solar-Push. The
pressure line and return line to and from the solar station are switched by turning
the lever on the flow direction changeover valve with the pump running. Deposits/
sludge are loosened by the generated pressure pulses.
3. Operation
NOTICE NOTICE
REMS Solar-Push is not intended/suitable for permanent connection to the
installation. Disconnect all hoses from the installation after completing the work.
REMS Solar-Push may not be operated unattended.
Do not switch the Solar-Push K 60 pump on until it is filled completely with
liquid. Do not allow the pump to run dry! Procedure for filling the Solar-Push K
60: The plastic tank (3) must be filled with liquid. The pressure line (1) and
return line (2) must be connected. Open the ball valve (4). Open the bleed
screw (9). Close the bleed screw (9) as soon as liquid emerges.
The pump of the Solar-Push I 80 also sucks dry.
Switch the pump on at the On / Off switch (5). Open and remove the screw
cover (6) on the plastic tank (3) so that the air can escape from the system.
Observe the liquid level in the plastic tank and, if necessary, refill with transported
medium so that no air enters the solar circuit. Flush the solar circuit with the
transported medium. At the inspection glass of the fine filter (7) or by looking
into the large opening of the plastic tank (6), check whether there are still air
bubbles in the transported medium. Continue the flushing process until there
is no more air in the transported medium.
Do not close the pressure and return lines of both pumps for longer than 60 s
because the pumps otherwise run hot and will be damaged.
Switch off the pump (5) after the end of the filling and flushing process. Close
the ball valves on the solar system, open the conneting valve between the two
ball valves of the solar system. Close the ball valve (4). On the REMS Solar-Push
I 80, reduce the pressure in the pressure line by opening the pressure relief valve
(8). On the REMS Solar-Push K60, reduce the pressure in the pressure line by
slightly unscrewing the inspection glass on the fine filter (7). The pressure relief
valve (8) is available as an accessory for the REMS Solar-Push K 60.
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