Installing The Wall Box On The Wall; Connecting The Grid Cable To The Wall Box; Connecting The Hmi Cable; Mounting The Front Cover - Ford Connected Wall Box Installationsanleitung

CAUTION
EN
The two small, approximately semi-circular plastic parts
of the strain relief clamp are (slightly) different. The
lower part of the cable clamp has smaller screw holes in
which the screws grip. The upper part of the cable clamp
has larger screw holes and recesses in which the screws
can move freely.

5.3.6 Installing the wall box on the wall

1. Use a Torx T20 screwdriver and two screws (M4x16mm)
to mount the rear housing onto the wall mount bracket
(torque: 4Nm).
Fig. 9
5.3.7 Connecting the grid cable to the
wall box
1. Remove any waste, such as insulation trimmings from
the connection area.
2. Check and make sure that the lead is tension-free and
that measures have been taken to secure against being
switched on.
3. Push the grid cable through the cable gland nut and in-
sert the grid cable through the cable gland body.
4. Tighten the cable gland cap nut, using socket wrench
SW36 with a torque setting of 4 Nm (Newton meter).
5. After completing the above steps, visually verify tight
assembly.
6. Make sure that enclosure type rating IP65 (ingress pro-
tection) is maintained after completing the grid cable
and charging cable installation.
7. Connect the power cables by pushing them into the cor-
rect terminals as shown in the illustration below.
– For IEC 3-Phase you must connect the 5 terminals on the
left, marked:
L3/IN, L2/IN, L1/IN, N/IN, and PE to the mains.
– For IEC 1-Phase you must connect the 3 terminals on the
left, marked:
L1/IN, N/IN, and PE to the mains.
8
8. Make sure that you connect the red Control Pilot (CP)
cable to the small terminal on the left.
Fig. 10
Fig. 11
WARNING
Make sure that the lead is tension-free, and that meas-
ures have been taken to prevent the unit being switched
on.
WARNING
If you are using a rigid lead, then bend the individual
wires, while observing the minimum bend radiuses to
connect the wires to the terminals without significant
mechanical stress.
CAUTION
Remove any waste, such as insulation trimmings, from
the connection area.
Use an appropriate cord grip for backside installation
which meets the IP65 standard.
For a bottom side installation of the grid cable use a cord
grip.

5.3.8 Connecting the HMI cable

Connect the Human Machine Interface (HMI) cable, which is
attached to the inside of the front cover, to the main printed
circuit board (PCB).
Fig. 12
CAUTION
Make sure that you secure the front cover in such a way
that it cannot fall while you are fixing the screws. Drop-
ping the cover may damage the product.
SKLJ98-10C823-AA

5.3.9 Mounting the front cover

1. Use a Torx T20 screwdriver and ten screws (M4 x 16
mm / ⅝ inch) to tightly mount the front cover (torque
setting: 5 Nm ± 0.5 Nm, 3.7 ± 0.36 lb-ft).
Fig. 13
WARNING
Make sure that the front cover seal is correctly seated in
the sealing groove and has not been damaged. Do not
use the unit if the sealing has been damaged or has not
been fully placed into the groove.
When mounting the front cover onto the housing, make
sure that the HMI ribbon cable is placed fully inside the
enclosure, and that the cable cannot get pinched
between the housing and front cover during assembly.

5.3.10 Preparing the design cover

If you want a floor-facing cable entry position, then carefully
break out the correct knock-out segment for cable entrance
in the trim cover using pliers or a similar tool.
To get the best result, turn the design cover on its back, take
a pair of pliers and place them on the outermost edge, as
shown in the image below, and then press down carefully.
CAUTION
Wear protective gloves and safety glasses when breaking
out the cable entry area at the predefined position to
avoid injury by edges or burrs.
Fig. 14
5.3.11 Mounting the design cover onto
the housing
Clip the design cover onto the enclosure. When properly
seated, its parts will visibly and audibly snap on.
Fig. 15

5.3.12 Installing the remote dock

NOTE
You must mount the dock holder so that the lowest point
of the vehicle connector is between 500 mm (20 inches)
and 1500 mm (60 inches) above floor level when stored.
Ford Connected Wall Box Installation Manual