Klauke Unipipe UP 75 Bedienungsanleitung Seite 9

Instruction Manual UP 75
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Instruction Manual
UP 75
For the universal battery pressing tool type UP 75
serial number .................WK001 ff..
Contents
1. Introduction
2. Labels
3. Warranty
4. Description of the electric hydraulic pressing unit
4.1 Components
4.2 Short description of the key features of the unit
4.3 The LED display
5. Guide for intended use
5.1 Operation of the unit
5.2 Explanation of the application range
5.3 Fitting instructions
5.4 Maintenance instructions
5.5 Guide for the use of the battery and charger
5.6 Storage and transportation of the pressing unit
6. Troubleshooting
7. Decommissioning/Waste disposal
8. Technical data
Symbols
Safety Instructions
Please strictly observe these instructions to avoid personal
injury and environmental damage
Operational Instructions
Please strictly observe these instructions in order to
prevent damage to the unit
1. Introduction
Before commissioning the pressing unit, please
read the instruction manual carefully
This tool is to be used only for its intended purpose, in accordance
with general health and safety regulations.
This instruction manual must accompany the tool for its entire life
span.
The operator must ensure
- that the instruction manual is available to the user, and
- that the user has read and understood the instruction manual
2. Labels
The type specification, details of origin and manufacturer's name
can be found on the type plate attached to the housing. On the
opposite side of the housing there is a label which provides
technical data. The serial number is on the hydraulic cylinder
between the housing and the pressing head. On the pressing head
there is a warning against the danger of crushing during operation.
3. Warranty
The warranty is for 12 months from the date of delivery, or 10,000
pressing cycles, provided that the unit has been operated correctly
and checked regularly as required.
4. Description of the electric hydraulic pressing unit
4.1 Components
The electric hydraulic pressing unit type UP75 is a hand-held unit
and consists of the following components.
Table 1 (see Picture 1)
Pos. Description Function
1 Trigger Operating switch to start the pressing
process
2 Retract button Button to retract the piston in case of
error or emergency
3 Locking pin Bolt to lock the pressing jaws
4 Pressing head Receiving the pressing jaws
5 Housing Ergonomically shaped plastic housing
with tank lid
6 LED display Indicator for battery charge level and
other functions of the unit
7 Battery Rechargeable NiCd battery
8 - -
9 Hand guard Protects the hand of the operator
10 Pressing jaws Dies to press the fittings
11 Battery locking Spring to hold the battery in place
spring
4.2. Short description of the unit's key features
The unit incorporates an automatic return function, which returns
the drive rolls to their starting position when the maximum
operating temperature is reached.
- The unit is equipped with a special brake which stops the forward
motion of the dies when the trigger (pos. 1) is released.
- The unit is equipped with a double piston pump which is
characterised by its rapid forward motion and slow pressing
motion.
- The pressing head (pos. 4) can be smoothly turned by 360° in
order to gain better access to difficult working areas (see pictures
3+4)
- The UP75 is controlled by a microprocessor which turns off the
motor when pressing is complete, displays service intervals and
the charge level of the battery (pos. 7), and carries out error
diagnosis.
4.3 The LED Display
This tool is equipped with a special circuit board incorporating
several important features to inform the user about the current status
of the unit. The diode (Pos.-No. 6) signals in the following cases:
Signal Duration
a few seconds of
flashing
glowing for
20 seconds
flashing for
1
20 seconds (2Hz)
flashing for
2
20 seconds (5Hz)
20 sec. glowing
and flashing
intermittently
1
Remarks:
- Does the diode signal periodically at the end of a working cycle for
approx. 20 sec the unit must be returned to an authorised Service
Center for Service as soon as possible.
In case of an error the light diode display also signals periodically at
-
the end of a working cycle. The signal indicates in this case the circuit
opening by the electronic fuse. A possible reason for that is that a
cycle was performed with an incorrectly low battery. If the signal
occurs even after changing the battery there must be a different error
or a service is due. In these cases the tool must be returned to the
manufacturer or an authorised service center.
2
The unit switches off when it gets too hot. It switches on automatically
after the unit cooled off.
page 9
When it What it means
occures
battery self check – O.K.
insertion
after crimp battery discharged
after crimp return for service
During high unit too hot
temperature
after crimp service required
and battery flat