Mastervolt BattMan lite Betriebsanleitung

High Precision Battery Monitor
EN Owner's manual
Thank you for purchasing a Mastervolt Battery
Monitor.
Please read this owner's manual for information
about using the product correctly and safely.
Keep this owner's manual close to the battery
monitor for future reference.
Mastervolt International BV
Snijdersbergweg 93, 1105 AN Amsterdam,
The Netherlands
www.mastervolt.com
Before proceeding with this owner's manual, please make
sure you have carefully read the enclosed installation and
quick start guide as well!
1. BattMan Lite display and control overview
4
3
5
2
6
7
1
8
10
9
1. Charge battery indicator
2. Alarm activated indicator
3. Numeric value indicator field
4. Readout units
5. Main battery or Auxiliary battery indicator
6. State-of-charge bar
7. Synchronize indicator
8. Select State-of-charge readout, or next value (>)
9. Select current (A) or Amphour (Ah) readout, or enter / leave Setup menu
10. Select voltage readout (Main or Auxiliary), or previous value (<)
2. Synchronisation
In order to keep your battery monitor delivering accurate status information about your
battery, it is important to regularly synchronize your battery monitor with your battery. As
explained in the quick start guide, a synchronisation step is also needed before you can
actually use your battery monitor. During operation, the battery monitor automatically
indicates when a synchronisation is required, by displaying the message SYNCHRONIZE.
A synchronisation step means nothing more than performing a complete charge cycle on
your battery. A charge cycle will be considered complete when all discharged energy is
restored in the battery and both Auto-sync parameters F02 and F03 are met during at
least 4 minutes. This typically means : when the battery charger switches to float mode. By
meeting these conditions, the battery is considered full, which will be indicated by a
flashing FULL message on the display. Besides this, the State-of-charge readout will be
set to 100% and the Amphour readout reset to 0Ah. The FULL message will disappear
when a key is pressed, or automatically, when the battery starts discharging again.
Performing synchronisations regularly is also important to keep your battery healthy and to
increase it's lifetime. You will notice that if you are often performing full charge cycles
yourselves, the battery monitor will most likely not display the SYNCHRONIZE message,
since the battery is already kept in good sync with the battery monitor.
Besides automatic synchronisations based on meeting the Auto-Sync Functions, you can
also manually synchronize the battery monitor with your battery when you are sure your
battery is fully charged. This can be accomplished by pressing both < and > keys
simultaneously for three seconds. After these three seconds, the flashing FULL message
appears on the the display just like when it is automatically synchronized.
3. Setup menu
Using the Setup menu, your battery monitor can be adjusted to fit into your system. A
number of parameters, called Functions, can be set according to your needs. This menu
can be accessed by the following sequence :
[3 sec]
When the Setup menu is entered, you can use the < and > keys to browse through the
different Functions. By pressing the SETUP key, the selected Function value can be
viewed. The < and > keys can now be used to change this value. Pressing the SETUP key
again, will then step back to the Setup menu. From any menu position, the Normal
Operating Mode can be accessed again by pressing the SETUP key for 3 seconds. This
will also save any Function value changes to internal memory. When no keys are pressed
for 90 seconds while operating in the Setup menu, the battery monitor will automatically
return to the Normal Operating Mode again without saving any Function value changes.
The factory settings are based on a 12V battery system with a capacity of 200Ah. For 12V
systems, generally only Function F01 has to be checked for correct operation of your
battery monitor. When your battery capacity is other than 200Ah, Function F01 has to be
changed to a value that is equal to your battery capacity. All other Functions can be left
unchanged if you are uncertain about adjusting these values yourselves.
When your battery system is 24V, besides checking battery capacity Function F01 for the
correct value, you should also change the values of F02 and F05. Default 24V system
values for F02 and F05 are respectively 26.4V and 21.0V.
The following Functions are available :
F01 Battery capacity. Your Main battery's C20 capacity in Amphours (Ah).
Default : 200Ah Range : 20 - 999Ah Step size : 1Ah
F02 Charger's float voltage (Auto-sync parameter). This value must be equal to your
battery charger's float voltage. which is the last stage of the charging process. In
this stage the battery is considered full.
Default : 13.2V Range : 8.0V - 33.0V Step size : 0.1V
F03 Charger's float current (Auto-sync parameter). When the charge current is below
this percentage of the battery capacity (see Function F01), the battery will be
considered as fully charged. Make sure this Function value is always greater than
the minimum current at which the charger maintains the battery or stops charging.
Default : 2.0% Range : 0.5 - 10.0% Step size : 0.1%
F04 Low battery alarm On (% SOC). When the State-of-charge percentage has fallen
below this value, the alarm relay will be activated, the Charge battery indicator
starts flashing and the State-of-charge bar is empty.
Default : 50% Range : 0 - 99% Step size : 1%
F05 Low battery alarm On (Volts). When the battery voltage has fallen below this
value, the alarm relay will be activated.
Default : 10.5V Range : 8.0 - 33.0V Step size : 0.1V
F06 Low battery alarm Off (% SOC). When the State-of-charge percentage has risen
above this value and the alarm relay was activated, the alarm relay will deactivate
again. When "FULL" is selected, the alarm relay is deactivated when the Auto-
sync parameters are met.
Default : 80% Range : 1 - 100% / FULL Step size : 1%
F07 Peukert's exponent. The Peukert's exponent represents the effect of reducing
battery capacity at higher discharge rates. When the Peukert value of your battery
is unknown, it is recommended to keep this value at 1.25. A value of 1.00 disables
the Peukert compensation and could be used for Lithium based batteries.
Default : 1.25 Range : 1.00 - 1.50 Step size : 0.01
F08 Shunt Amp Rating. This Function represents the Amp rating of your shunt at
50mV. Included with your battery monitor is a 500Amp/50mV shunt, meaning that
at 500A flowing through the shunt, a voltage of 50mV is generated across the
small 'Kelvin' screw terminals of the shunt. This voltage will be used by the battery
monitor to measure the amount of current.
Default : 500A Range : 10 - 900A Step size : variable
F09 Backlight mode. Represents the duration of backlight activation in seconds after
key-press. The backlight can also be set to be always "ON" or always "OFF".
Function setting "AU", activates the backlight automatically when charge /
discharge current exceeds 1Amp or when a key is pressed.
Default : 30sec Range : OFF / 5...300 / ON / AU Step size : variable
F10 Alarm contact polarity. Enables selection between a normally open (NO) or
normally closed (NC) contact.
Default : NO Range : NO / NC
F11 Auto-sync sensitivity. Only change this setting when F02 and F03 are set correctly
and automatic synchronization still fails. If automatic synchronization takes too
long or does never occur, lower this value. When the battery monitor synchronizes
too early, increase this value.
Default : 5 Range : 0 - 10 Step size : 1
F12 Firmware version. Displays the firmware version of the battery monitor (read only).
Default : x.xx
The last two Functions are socalled Reset Functions. By pressing the SETUP key the
selected Reset Function can be viewed. The default value for all Reset Functions is "OFF".
To actually reset the selected Function, use the < and > keys to change the value from
"OFF" to "ON". Pressing the SETUP key again, will step back to the Setup menu. All reset
items set to "ON" will only be reset once the Normal Operating Mode is accessed again by
pressing the SETUP key for 3 seconds. The following Reset Functions are available :
r.b Reset Battery status. Use this reset item to reset your current battery status, for
example after you have installed a fresh battery of the same specifications as the
previous one.
Reset Functions. This reset item can be used to reset all Function values to
r.F
factory default values.
r.c Reset zero-offset current. Use this reset item to remove small current readings on
the display when no current is flowing in- or out of the battery. When performing
this reset action, please be 100% sure that all DC consumers/chargers are
disconnected or turned off.
4. Warranty conditions
Mastervolt warrants this product to be free from defects in workmanship or materials for 24
months from the date of purchase. During this period Mastervolt will repair the defective
product free of charge. Mastervolt is not responsible for any costs of the transport of this
product.
This warranty is void if the product has suffered any physical damage or alteration, either
internally or externally, and does not cover damage arising from improper use or from use
in an unsuitable environment.
This warranty will not apply where the product has been misused, neglected, improperly
installed or repaired by anyone other than Mastervolt. Mastervolt is not responsible for any
loss, damage or costs arising from improper use, use in an unsuitable environment or
improper installing, setup and malfunctioning of the product.
Since Mastervolt cannot control the use and installation (according to local regulations) of
their products, the customer is always responsible for the actual use of these products.
Mastervolt products are not designed for use as cricital components in life support devices
or systems, that can potentially harm humans and/or the environment. The customer is
always responsible when implementing Mastervolt products in these kind of applications.
Mastervolt does not accept any responsibility for any violation of patents or other rights of
third parties, resulting from the use of the Mastervolt product. Mastervolt keeps the right to
change product specifications without previous notice.
1)
Examples of improper use are :
- too high input voltage applied
- wrong shunt connection
- applying battery voltage to shunt input
- mechanically stressed enclosure or internals due to harsh handling and/or incorrect
packaging
- contact with any liquids or oxidation caused by condensation
5. Technical specifications
Parameter BattMan Lite
Supply voltage range 9..35VDC
1)
Supply current : @Vin=24VDC 7mA
@Vin=12VDC 9mA
Input voltage range (auxiliary battery) 2..35VDC
Input voltage range (main battery) 0..35VDC
2)
Input current range -999..+999A
Battery capacity range 20..999Ah
Operating temperature range
Readout resolution : voltage (0..35V)
current (0..100A)
current (100..999A)
amphours (0..99Ah)
amphours (100..999Ah)
state-of-charge (0..100%)
Voltage measurement accuracy
Current measurement accuracy
Dimensions : frontpanel
body diameter
total depth
Weight
Shunt dimensions : footprint
height 17mm (base) / 35mm (M8 screws)
weight
Protection class
Note: the given specifications are subject to change without notice.
1)
Measured with backlight and alarm relay turned off.
2)
Depends on selected shunt. With standard delivered 500A/50mV shunt (350A
continuous), the range is limited to -600..+600A.
6. Declaration of conformity
MANUFACTURER : Mastervolt International BV
ADDRESS : Snijdersbergweg 93
1105 AN Amsterdam
The Netherlands
Declares that the following products :
PRODUCT TYPE : BATTERY MONITOR
MODEL : BattMan Lite
Conforms to the requirements of the following Directives of the European Union :
EMC Directive 2004/108/EC
RoHS Directive 2002/95/EC
The above product is in conformity with the following harmonized standards :
EN61000-6-3: 2001 EMC - Generic Emissions Standard
EN61000-6-2: 2005 EMC - Generic Immunity Standard
1)
Mastervolt BattMan Lite Manual Rev5en / Printed in The Netherlands
-20..+50°C
± 0.1V
± 0.1A
± 1A
± 0.1Ah
± 1Ah
± 0.1%
± 0.3%
± 0.4%
ø 64mm
ø 52mm
79mm
95grams
45 x 87mm
145 grams
IP20 (frontpanel only IP 65)