REMS Turbo K Betriebsanleitung Seite 7

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steel pipes, fine toothing, 225×2×32, 220 teeth
REMS circular metal saw blade HSS-E (cobalt alloyed),
especially for stainless steel pipes, fine toothing,
225×2×32, 220 teeth. Very long life.
Ring spanner WAF 27/17
Electronic speed controller (REMS Turbo K)
Allen-key
REMS Herkules stock support
REMS REG 10 – 54 E
1.2.1. Working range REMS Turbo K
Sawblade
Max. cutting depth
Cross-sections:
Materials: steel, stainless steel, non-ferrous metal, light metal,
plastic etc. up to a strength of ap p rox. 1000 N/mm²
Right-angled cuts and bevel cuts up to 45°
1.2.2. Working range REMS Turbo Cu-INOX
Sawblade
Stainless steel pipes, copper pipes and other materials
1.3.1. Speed/cutting rate REMS Turbo K
Sawblade speed, no-load
Sawblade speed, full-load
Cutting rate at full load
1.3.2. Speed/cutting rate REMS Turbo Cu-INOX
Sawblade speed, no-load
Sawblade speed, full-load
Cutting rate at full load
1.4.1. Electrical data REMS Turbo K
230 V 1~; 50 – 60 Hz; 1200 W; 5.7 A or
110 V 1~; 50 – 60 Hz; 1200 W; 11.4 A;
fuse (mains) 10 A (B), intermittent operation S3 20% 2/10 min, all-insulated,
interference-suppressed.
1.4.2. Electrical data REMS Turbo Cu-INOX
230 V; 50 – 60 Hz; 500 W; 2.5 A or 110 V; 50 – 60 Hz; 500 W; 5.0 A;
fuse (mains) 10 A (B), intermittent operation S3 20% 2/10 min, all-insulated,
interference-suppressed.
1.5. Dimensions
L × W × H:
1.6. Weights
REMS Turbo K
REMS Turbo Cu-INOX
1.7. Noise data
Workstation-related emission data
Sound capacity level
1.8. Vibrations
Weighted effective value of acceleration
REMS Turbo Cu-INOX
REMS Turbo K
The indicated weighted effective value of acceleration has been measured
against standard test procedures and can be used by way of comparison with
another device. The indicated weighted effective value of acceleration can also
be used as a preliminary evaluation of the exposure.
CAUTION
The indicated weighted effective value of acceleration can differ during operation
from the indicated value, dependent on the manner in which the device is used.
Dependent upon the actual conditions of use (periodic duty) it may be necessary
to establish safety precautions for the protection of the operator.
2. Commissioning
CAUTION
Do not carry the machine by the motor handle, but with both hands on
the stand.
2.1. Electrical connection
WARNING
Note the mains voltage! Before connecting the machine, check whether the
voltage on the rating plate matches the mains voltage. If you work with cooling
lubricant or in humid environment, the machine has to be run with a residual
current – operated circuit – breaker (a.e.: earth leakage circuit breaker, FI-breaker
30 mA).
2.2.1. Setting up REMS Turbo K
Attachment to workbench by four M 10 bolts (length 20 mm plus worktop thick-
ness) from underneath into the cooling lubricant container.
All manuals and user guides at all-guides.com
849703
849706
849112
565061
074005
120100
113835
225 × 2 × Ø 32 mm
78 mm
pipe, section, solid
225 × 2 × Ø 32 mm
Ø ≤ 76 mm
115 rpm
73 rpm
52 m/min
60 rpm
40 rpm
28 m/min
425 × 490 × 600 mm (16¾" × 19⅓" × 23⅔")
22 kg (48 lbs)
17 kg (37 lbs)
90 dB (A)
105 dB (A)
12.2 m/s²
20.1 m/s²
Fill the cooling lubricant container (14) with the supplied cooling lubricant REMS
Spezial (2 liters). For drinking water pipes use REMS Sanitol.
To empty the coolant lubricant container detach the short hose section of the
coolant lubricant pump from the gear unit housing, hold it in a container, and
switch on the machine.
2.2.2. Setting up REMS Turbo Cu-INOX
Attachment to workbench by four M 10 bolts (length 65 mm plus worktop thick-
ness) and nuts.
2.3. Fitting (Changing) the Metal Circular Saw Blade (Fig. 5)
WARNING
Pull out the mains plug!
When selecting the metal circular saw blade, make sure that the tooth pitch is
smaller than the (wall) thickness of the material to be cut because otherwise
the metal circular saw blade will bite in and break.
Pull the arm (3) with the visor (6) over the collar of the protective cover (4) and
set it down (do not remove) in the direction of the clamping lever (16). Loosen
the 4 screws of the protective cover (4) with the Allen key provided and drop
back the protective cover (4) completely (do not remove!). Loosen the hexag-
onal nut for fastening the metal circular saw blade (right-hand thread) with the
size 27 ring spanner provided. Remove the washer. Insert (change) metal
circular saw blade (7). The holes of the metal circular saw blade for REMS
Turbo are arranged offset so that the metal circular saw blade can only be
inserted with the saw teeth facing in sawing direction. Fit the washer, tighten
the hexagonal nut. Move the protective cover (4) into position in the saw housing
with the bore on the spiral clamping pin (1) and fasten with the 4 screws. Place
the visor (6) over the metal circular saw blade and hang into the collar of the
protective cover (4).
NOTICE
Use only original REMS metal circular saw blades!
WARNING
Always refit the protective cover completely, danger of injury!
3. Operation
WARNING
Chuck material savely! Apply moderate feed pressure!
3.1. Operating sequence
Chuck the material such that the mark on the visor (6) is above the required
parting point. Clamp the material with the chucking lever (16). Do not chuck
excessively, particularly thin-walled pipes, to avoid oval deformation. Otherwise,
during operation, tensions will break free which could lead to a breakage of the
sawblade. Operate the fingertip switch in the feed handle (2) and saw through
the material. If the material to be chucked is less than half the width of the vice,
a stock of identical size must be placed in the empty side of the vice so that
the vice holds the material parallel. If, e.g. due to a resharpened sawblade, the
workpiece cannot be thoroughly cut, a support is to be put under the workpiece.
REMS Turbo K: For thin-walled pipes use clamp insert (Art.No. 849170)!
3.2. Material support
WARNING
Long bar stock must be supported using the REMS Herkules (Art.No. 120100).
3.3. Cooling lubricant (REMS Turbo K)
If operation is with an automatic cooling lubricant unit, cooling and lubrication
must be with REMS Spezial or REMS Sanitol (for drinking water pipes). These
cooling lubricants ensure a tidy sawing cut, long life of the sawblades and a
smooth sawing sequence.
3.4. Length stop (REMS Turbo K)
If several parts of identical length have to be sawn off, the length stop can be
set to the required part length in the range from 5 to 300 mm. To do so, loosen
the clamping bolt (11), position the length stop to the required part length, and
retighten the clamping bolt.
3.5. Sawing bevels (REMS Turbo K)
Release the clamping lever (8) on the bearing block (10). Set the bevel angle
using the scale (9). Tighten the clamping lever. The posi tion of the clamping lever
handle can be changed by lifting the handle vertically upwards and turning it.
3.6. Sawing of hard-to-machine materials (REMS Turbo K)
To saw stainless steel, use the electronic speed control (Art.No. 565051). Cool
and lubricate with REMS Spezial or REMS Sanitol (for drinking water pipes).
According to the regulations of pipe manufacturers, stainless steel pipes of
pressfitting-systems have to be dry-cut. For this, apply REMS Turbo Cu-INOX
(Art.No. 849005) with REMS circular metal sawblade HSS, especially for stain-
less steel pipes.
3.7. Deburring
Outside/inside pipe deburring (only REMS Turbo Cu-INOX)
With the REMS REG 10 – 54 E pipes of Ø 10 – 54 mm, Ø ½ – 2⅛" can be
deburred on the inside and outside. There is a bit holder on the back of the
cutting wheel shaft (Fig. 4).
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