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L. P.gas heater
with automatic ignitor
and thermostat
for caravans,
all kinds
of vehicles
and weekend
houses
with lifted floors.
Fitting instructions
Notes
The heater must only be installed
expert. In Germany gas units, the positioning of the
bottles and wiring, as well as the official acceptance and
checking for leakage must comply with DVGWworking
notice G 607 for gas systems in vehicles.
If the heater is used in road vehicles, the living quarters
of which are in connection
with the driver's cab, in Ger-
many the requirements
of the STVZO (traffic regu-
lations),
22a, must be complied with.
Any alteration to the heater (including the exhaust duct
and cowl) as well as non-observance of the fitting in-
structions
will invalidate the operating
Usually the heater isfitted into the wardrobe of the cara-
van. Before fitting the heater check whether the floor
hole for the combustion
air intake may be on the right
which is the normal fitting, or whether it must be on the
left below the heater (see template). If left hand fitting is
necessary, see instruction
"change from right hand to
left hand fitting". The intake port of the heater must not
be in the splash zone of the wheels. if necessary, mount
a splash guard.
The exhaust
duct and the cowls must be fitted so that
the exhaust gas cannot enter the interior of the vehicle.
For motor
vehicles
please
observe
instructions:
Surface mountings near the cowl like luggage racks or
similar things disturb the combustion of the heater, par-
ticularly during the drive. For motor vehicles always use
the T-cowl, in case with a cowl extension.
take port for the combustion
air must project below
crossheads
and lateral body sheets. The guarantee
rendered invalid in the case of defects arising from the
non-observance
of these
instructions.
Installation box and heat exchanger
(Figures B + F)
I. Cut out a 480 x 480 mm
hole in the wardrobe
perfect operation of the heater it is important that the
heater base and the bottom edge of the installation box
are at the same level (the control knob must line up with
the casing — see Figure A).
5
2. Temporarily place the exterior part of the installation
box (I) into the hole in the wardrobe front.
3. Position the floor hole template in the installation box
so that it touches the corners and fix it with drawing pins
(note left-hand or right-hand fitting). Remove the instal-
lation box.
4. Using the template saw out the floor hole. drill two
8 mm diameter
point for the exterior fastening screw. Note the dimen-
sions!
5. Place the frame (2) into the floor hole (it is pressed
down when the heater is fixed).
6, Mount two floor bolts (3) and two fixing straps (4) with
the two nuts (5).
7. Break through the punched cover at the installation
box on the necessary side in order to pass through the
exhaust duct, see figure F (R = right hand fitting, L = left
hand fitting).
8. Refit the exterior part of the installation box and fix it
and repaired
by an
with the four selftapping screws (6) or with clamps, see
figure D.
9. Place the heat exchanger (W) into the floor hole. Push
the thermostat feeler with screen (7) into the clip (8). Fit
the selftapping
ATTENTION: The thermostat feeler (7) must always
be in the front of the heater (side towards the interi-
or). On no account must the thermostat feeler (7)
and the capillary
or the casing!
10. Install the interior part of the installation box accor-
licence.
ding to fig.(D): Insert the short (19) and long (18)support
into the bracket at the left or right side according to the
installation of the heater (figure D shows right hand fit-
ting). Fit the interior part of the installation box with the
holding straps (29) into the rear slits at the left or right
side, fold it up and secure with 2 sheet metal screws
11.Put the ignition rod with the control knob (II ) into the
ignition valve (12) so that the arrow shows to the middle
of the heater.
Automatic ignitor (Figure B )
the following
Push the two-way adapter (13) and the flat plug of the ig-
nition cable ( 14) onto the connections
ignitor. Fit the automatic ignitor ( 15) into the clips (16) up
to the stop. Fit the two nuts (17).
Besides
the in-
is
Cowl (FigureC)
Place the cowl so that the ducts rise directly and contin-
ual\y from the heater to the cowl.
1. Cut a 60 mm diameter
insert a round metal band ( 19) about 220 mm long and
1 mm thick to reinforce
during tightening.
front.
For
2. Push the cowl through the roof from outside and se-
cure with the nut (20).
3. To assure tightness, tighten the nut again after some
hours of run of the heater.
holes
for the floor bolts and mark the
screw (9).
tube (10) touch the heat exchanger
on the automatic
hole. In the case of double
the roof to avoid
deformation
Exhaust duct (Figures E + F)
For this heater only the TRUMA exhaust
special
steel AE 3 must be used which has consider
able advantages with regard to safety
The use of the bending device Biege-Boy (code BB) of
fers an important mounting facilitation for the
of the exhaust duct made of special steel and the at
taching of the silicone ring. See figure H.
1. Connect the flue gas pipe to the heater as follows
Push the sealing plate (22) about 3 cm over the end o
the flue gas pipe with the claw towards the sleeve. Pusl
the thrust collar (25) over the end of the pipe. Place tm
O-ring (23) carefully over the cut end of the pipe b'
Stretching it and push the flue gas pipe into the slee'vq
up to the stop. Push the O-ring, the thrust collar and thi
sealing plate up to the sleeve. Fix the sealing plate (22
by turning and tighten with locking screw (24).
2. Push the insulating
duct over the exhaust du
must cover the exhaust
duct from the rear of the installa
tion box to the cowl).
3. Secure
the insulated
bends as possible. Insert the exhaust duct into the
up to the stop and fix it with a seiftapping screw (28), seg
figure C.
ATTENTION:
It is essential
haust duct must rise continually
the cowl and be secured with several clips to avoid thi
possibility of a pocket of water obstructing the exhaus
O Casing of the heater (Figure G )
ATTENTION:
The thermostat
matic ignitor (15) must always be in the front of th'
heater! Lower the front casing on the top of the installa
tion box while feeding the contro\ knob into its socke
and push the bottom of the front case onto its clips.
Change from right-hand to left-hanc
fitting (Figures G + l)
(Figure G already shows the heater changed for left
hand fitting). On the casing exchange the knob
(26) with the blank cover (27).
Remove the thermostat feeler from its screen (figure I
fit the screen into the clip on the other side of the heate
and replace the thermostat feeler (7). Fit the automati
ignitor (15) into the clips on the same side as the thel
mostat
feeler.
O
Gas connection
roofs
(Figure G)
The gas feed (32) is connected
8 mm outside diameter (33). ATTENTION: To avoid dis
torting the tube use two spanners to tighten the coup
ling. As optional extra a special tube for interior gas
nection
is available.
In Germany the gas installation
DVGW
form
G 607.
duct made o
duct
to the wall with
as fev
that
the
insulated
from the heater tl
feeler (7) and the auto
to the steel gas tube c
must comply with th
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