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Mechanical Installation Instructions
•
DO NOT install additional foot valves or check valves unless they have a pressure relief valve set at 50 psi or less.
•
Use oil resistant pipe sealant or PTFE tape on all pipe threads.
Model FR1612
1.
Select inlet and outlet hoses or pipes compatible with diesel that can withstand at least 50 psi. Ports are 3/4" NPT. Tighten fittings securely to
a liquid tight seal.
2.
Install the strainer provided at the inlet to the suction hose to prevent debris from being drawn into the pump.
3.
Use a nozzle or valve at the end of the discharge hose that can be shut off tightly to prevent accidental siphoning when the pump is not in use.
Model FR1614
1.
Install components as shown in Figure 2. Note the direction of flow cast into the front of the pump to determine inlet and outlet.
2.
If it is difficult to press the hoses over the barbs, soften the hose by soaking it in hot water for 20 seconds, then slip it over the barbs.
3.
Tighten hose clamps securely to provide a liquid tight seal.
Model FR1616
1.
Install components as shown in Figure 3. Note the direction of flow cast into the front of the pump to determine inlet and outlet.
2.
If it is difficult to press the hoses over the barbs, soften the hose by soaking it in hot water for 20 seconds, then slip it over the barbs.
3.
Tighten hose clamps securely to provide a liquid tight seal. Tighten the suction tube into the pump (use PTFE sealant tape).
4.
Extend the poly suction tube to a length that will place it a minimum of 3" from the bottom of the tank or barrel.
5.
Thread the poly bung into the opening and tighten securely.
Electrical Installation for All Models
•
Connect the battery clips provided to a suitable 12 Volt DC supply capable of delivering the necessary current and voltage.
•
The red clip is attached to the positive (+) battery terminal.
•
Black clip is attached to the negative (-) battery terminal or the vehicle frame.
•
DO NOT employ a patch cord to extend the cables. If the cable provided is not long enough, have it replaced by an authorized electrician.
•
The pump may be powered by a battery charger of suitable voltage. To prevent possible fire from sparks, never connect the terminals from the
battery charger to the pump directly. Always connect the battery clips from the pump to the terminals on the charger.
Operating Instructions
1.
Insert nozzle into container to be filled.
2.
Switch pump on.
3.
Operate nozzle lever to dispense fluid.
4.
When the desired amount of fluid has been dispensed, release nozzle lever, remove nozzle form container, and switch pump off.
5.
Nozzle should be kept clean and dry, and securely stored when not in use.
fillrite.com
FR1600 SERIES DIESEL FUEL TRANSFER PUMPS
INSTALLATION AND OPERATION MANUAL
4
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