User Groups; Safety Instructions; Safety-Conscious Work - haacon 242.0,5 Betriebsanleitung

OPERATING INSTRUCTIONS
(Translation)
All-purpose gear drive
Type 242.0,5 242.1

1. User groUps

Duties
Operator Operation,
visual inspection
Specialist Assembly, disassembly,
personnel repair, maintenance
Tests
2. general
Spur gear for torques of 200 - 1800 Nm in the standard design can be
used together with the standard rope drum as a rope winch.
The tried-and-tested gear unit range is robust and reliable.
Space-saving attachment or integration.

3. safety InstrUctIons

general information
appropriate use
Gear unit range for torques from 200 - 1800 Nm.
– Operate the equipment in accordance with the information in these
operating instructions.
– When used as a gear unit with a single-acting locking mechanism
(standard): Only for transmitting and holding torque with a constant
effective direction.
– When used as a gear unit with a dual-acting locking mechanism
(option): Only for transmitting and holding torque.
– When used as a gear unit without a locking mechanism: Only for
transmitting torque.
– Only use when in perfect working order.
– Only allow to be operated by personnel instructed on how to do so.

safety-conscious work

– First read the operating instructions.
– Always be conscious of safety and hazards when working.
– Observe lifting device and load during all movements.
– Immediately report any damage or defects to the person in charge.
– Repair equipment first before continuing work!
the following are not allowed:
– Overload (–> technical data, type plate, payload plate)
– Mechanical propulsion.
– Impacts, blows.
– Long-term cranking against the effective direction of the locking
mechanism (heating up of the locking mechanism).
– Change of load direction on the drive shaft (with a single-acting
locking mechanism).
all purpose gear drive application
– Not suitable for permanent operation and vibration stress.
– Not approved for use in explosive areas/environments.
– Not suitable for aggressive environments.
organisational measures
– Ensure that these operating instructions are always at hand.
– Ensure that only trained personnel work with the equipment .
– Check at regular intervals whether it is being used in a safety and hazard
conscious manner.
Installation, service and repair
Only by specialist personnel!
Only use original spare parts for repairs.
Do not modify or alter safety-relevant parts!
Additional attachments must not impact safety.
further regulations to be observed are
– German Industrial Health and Safety Ordinance (BetrSichV).
– Country-specific regulations.
094020_h_gb_azwgtr_s haacon hebetechnik gmbh . Phone +49 (0) 9375 - 84-0 . Fax +49 (0) 9375 - 8466
gB
242.2 242.3
Qualifications
Instruction by means of the operating
instructions; Authorised person
Mechanic
Authorised person per TRBS-1203
(Technical expert)
Additionally when using a standard rope drum as a rope winch:
appropriate use
– Rope winch with locking mechanism: Only use to lift, lower and pull
freely-movable loads.
– Rope winch without locking mechanism or with an unlockable crank:
Only use to pull freely-movable loads.
the following are not allowed:
– carriage persons.
– People are not allowed to stand neither in, nor on, nor under the
raised load without additional support.
– Long-term lowering processes (heating up of the locking mechanism).
– Using rope made of other material than steel, as well as plastic
casing.
all purpose gear drive application
– Not approved for use as builders' hoist (DGUV-R 100-500-2.30).
– Not approved for use on stages or in studios (DGUV-V 17).
– Not approved for use as a retractable transportation device for per-
sonnel (DGUV-R 101-005).
– Not suitable for lifting hazardous loads.
further regulations to be observed are
– German Accident prevention regulations (DGUV-V 54).
load
– Do not leave suspended without supervision.
– Do not allow to swing.
– Do allow to fall in the rope.
rope
– Compliant with EN 12385-1 and EN 12385-4 and the
technical data
– Maintain rope deviation angle
non-rotating rope ≤ 3° (standard)
rotation-resistant rope ≤ 1.5°
– Use a rotation-resistant rope for unguided loads.
This can reduce the resting period of the rope (drive
mechanism group).
– Wear on the rope is reduced if the rope is fully
unwound in an unloaded state and then
wound back up in layers while under load.
prohibited:
Touching the drum and rope
intake during operation!
The length of the rope is correct if:
> 3
lifting equipment
– Ensure sufficient load-bearing capacity.
– Only use load hooks with a safety flap.
– Use the approved load hooks with rope thimbles and
rope clip.
– Attach the load properly.
– Do not use the winch rope to secure the load.
≤3° ≤3°
≤1,5° ≤1,5°
> 1.5 x rope Ø
1