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System-Relevant Safety Warnings; During Operation - Cleco CellCore 200 Serie Handbuch

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2.8 System-Relevant Safety Warnings

Follow national, state and local safety and connection stan-
dards during the installation. These standards take prece-
dence over the information in this section.
 Do not make any modifications to the controller, pro-
tective devices, or accessories without prior written
authorization from Apex Tool Group GmbH/
Apex Tool Group‚ LLC.
 Do not attempt to open the controller or components of
the controller for troubleshooting or other work on the
device. In the event of a fault, any intervention can
result in serious injury from electric shock.
Operation with the device open may also cause the fol-
lowing:
-
An increased amount of emissions: may produce
interference with other devices.
-
Reduced immunity from interference: may produce
faulty results.
-
Loss of warranty.
Risk Of Injury Due To Electric Shock
The controller and tool can conduct current in the event of
a fault. An electric shock can lead to cardiac arrest, cessa-
tion of breathing, burns, and serious or fatal injuries.
 Before connecting power and tool cables, changeover,
cleaning, and removal from operation, turn off the
controller.
 Do not operate the tightening system if the housing,
cable or tool is damaged.
During The Installation
Risk Of Crushing
The controller can fall and crush parts of the body.
 Ensure the controller is rigidly mounted and secured.
 Organize cables and lines to avoid damage and trip-
ping hazards.
 Observe the permitted cable bending radius.
In the event of a fault, high leakage currents can occur and
cause injuries by electric shock.
 Use the included power cable. When replacing, use an
appropriate power cable.
 For 115 VAC cables with a larger cross-section, use
Order No. 541683-01.
Prior To Initial Operation
 Only operate on a grounded power supply (TN sys-
tem). Operation on the IT system is not permitted.
 Ensure a standard-compliant PE connection.
 Prior to initial operation, carry out the protective con-
ductor measurement in accordance with the local reg-
ulations (in Germany, DGUV Regulation 3).
 Do not switch on the controller until all the connections
have been made correctly (see hardware description).
Danger Due To Incorrect Torque Measurement
An undetected NOK tightening could have life-threatening
consequences.
Apex Tool Group GmbH
 Recalibration (or capability analysis) is essential fol-
lowing incorrect use (crash, mechanical overload...).
 For Category A Tightenings (VDI 2862) which are criti-
cal for safety, activate a redundancy measurement
(e.g., current redundancy).
 Introduce regular monitoring of measuring equipment
for associated manufacturing equipment.
 Prior to operating tightening system, ensure all compo-
nents are fully functioning. If in doubt, contact Sales &
Service Center.

During Operation

 Immediately power off the controller in the case of
unusual noise, heating, or vibration from the tool.
 Pull power plug and have the tightening system
checked, and repaired if necessary, by qualified per-
sonnel.
 Never remove the power plug from the outlet by pulling
the cord.
 Protect cables from heat, oil, sharp edges or moving
parts.
 Replace damaged cables immediately.
 Ensure tool and plug connections between the
controller and tool are clean.
 Ensure the workstation remains uncluttered to avoid
injury or damage to the tightening components.
 Ensure the workstation provides adequate space for
the operation being completed.
Danger Due To Unexpected Start Of The Motor Or An
Expected But Missing Stop
Despite redundant controller parts and monitoring func-
tions, an unexpected start of the machine can occur in very
rare cases. Possible reasons may include, but are not lim-
ited to: Remote control of diagnostic functions, bit dump in
the memory of the controller.
Mechanical hazards such as jars/jolts due to counter
torques; risk of injury due to winding up and seizing can
result from the tool.
 Use the tool at the designated grip points.
 Use the recommended reaction devices. For torques,
see tool instruction manual.
 After powering the controller on, wait until the boot
cycle is completed, approximately 60 seconds, before
powering it down again.
During Maintenance
 The controller is generally maintenance-free.
 Consider local regulations for maintenance and servic-
ing for all operating phases of the tightening system.
When Cleaning
 Only clean the exterior of the tool using a dry or slightly
damp cloth.
 Do not immerse the controller or tools in any liquids.
 Do not use a high pressure cleaner.
At The Repair
Repairs to the equipment are not permitted.
 Send the controller to a Authorized
Cleco Production Tools Sales & Service Center.
2019-01
P2403HW |
2
EN
15

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