For Your Safety; Device Description; Delivery Contents - Aventics TC08 Betriebsanleitung

AVENTICS | TC08/TC15 | R412006551–BAL–001–AD | English
English
1 About this document
These instructions contain important information on the safe and appropriate
installation and use of the TC08/TC15 valve system.
O Read these instructions completely, especially chapter 2 "For your safety", before
working with the TC08/TC15 valve system.
Related documents
The TC08/TC15 valve system is a modular system component. You should also
follow the system documentation from the system manufacturer.
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For your safety

The TC08/TC15 valve system was manufactured according to the accepted rules of
safety and current technology. Even so, there is a risk of injury or damage if the
following general safety instructions and the specific warnings given in this
instruction manual are not observed.
O Read these instructions completely before working with the TC08/TC15 valve
system.
O Keep these instructions in a location where they are accessible to all users at all
times.
O Always include the operating instructions when you pass the TC08/TC15 valve
system on to third parties.
Intended use
O The TC08/TC15 valve system is for commercial use only.
O The pressure regulator may only be used within the limits listed in the technical
data.
Intended use includes having read and understood these instructions, especially the
chapter "For your safety".
Improper use
It is considered improper use when the TC08/TC15 valve system.
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is used for any application not stated in these instructions, or
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is used under operating conditions that deviate from those described in these
instructions.
Personnel qualifications
Assembly and commissioning require basic electrical and pneumatic knowledge.
Assembly and commissioning may therefore only be carried out by qualified
electrical or pneumatic personnel or an instructed person under the direction and
supervision of qualified personnel. Qualified personnel are those who can recognize
possible hazards and institute the appropriate safety measures due to their
professional training, knowledge, and experience, as well as their understanding of
the relevant conditions pertaining to the work to be done. Qualified personnel must
observe the rules relevant to the subject area.
Safety instructions in this document
Type/source of risk
Consequences
O Precautions
Meaning of the signal words
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in
minor or moderate injury or damage to the equipment.
The following must be observed
General instructions:
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Observe the local regulations to protect the environment in the country of use and
to avoid workplace accidents.
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Do not change or modify the device.
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Only use the device within the performance range provided in the technical data.
During assembly:
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Make sure the relevant system component is not under pressure or voltage
before assembling the product or when connecting and disconnecting plugs.
SIGNAL WORD
WARNING
CAUTION
Protect the system against being switched on. Hang signs on the main switch that
warn workers against switching the system on.
During operation:
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Only operate the valve terminal system after it has been completely assembled,
as well as correctly wired and tested.
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Device description

The VS TC08/TC15 is a pneumatic valve terminal system with electrical control. The
VS TC08/TC15 can be used for a precise distribution of stored pressure to system
components, e.g. by activating pneumatic actuators.
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Delivery contents

VS TC08 or TC15 completely assembled and tested
TC08 or TC15 assembly kits
Depending on the configuration, the following parts must be ordered:
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Valves (1)
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Separation plates/supply plates (9)
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Three tie rods (2a, 2b) for each VS
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Three tie rod extensions (3) for each VS
End plate assembly kit with single P end plate (8) with:
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One profile sealing (5) and one elastomer O-ring (4) each
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Six tie rod mounting screws (6)
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One P end plate (8)
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One end plate (7a)
End plate assembly kit with double P end plate (8) with:
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One profile sealing (5) and one elastomer O-ring (4) each
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Three tie rod mounting screws (6)
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Six long tie rod mounting screws (10)
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Three tie rod sleeves (11)
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Two P end plates (7b, 8)
5 Assembly and exchange
Missing seals and plugs result in non-compliance with the IP65 protection
class!
Liquids and foreign objects could penetrate and destroy the device.
O Before commissioning, make sure that all seals and plugs are leakproof.
Danger of injury if assembled under pressure!
Injuries and damage to the device or system components may occur if the
pressure is not switched off before beginning assembly.
O Make sure that the relevant system part is not under pressure before you
assemble the product.
Required tools:
1 hexagon wrench size 3
Installing the VS with single P end plate
1
See .
1.
Insert both tie rods (2a) with torsion protection (12) into the P end plate (8).
Check for proper placement.
2.
Mount the end plate (7a) on the tie rods (2).
3.
Insert the tie rod mounting screws (6) in the end plates (7a and 8) and tighten
them by two to three turns.
4.
Using light pressure, latch the valves (1) and/or separation plate/supply plate (9)
according to the desired configuration onto the lower tie rods (2a).
5.
Inspect the correct placement of the valves (1), the separation plate/supply plate
(9) and the sealing components (4, 5).
6.
Insert the upper, third tie rod (2b) into the system.
Check the correct placement of the torsion protection (12).
7.
Evenly tighten the tie rod mounting screws (6, 9) in the end plates (7a, 8).
Tightening torque: 2 + 0.5 Nm (22.16 + 4.443 in lbs.)
VS mit beidseitiger P-Endplatte montieren
2
See .
1.
Insert both tie rods (2a) with torsion protection (12) into the P end plate (8).
Check for proper placement.
2.
Mount the second P end plate (7b) with the tie rod sleeves (11) on the tie rods (2a).
CAUTION
WARNING
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