Instructions For Maintenance; Ball Bearings - Elektror D 03 M Betriebs- Und Montageanleitung

Operating and assembly instructions ND
Warning!
To avoid personal damage, destruction of the
blower or motor overload, a higher frequency
(speed) than the frequency (f
rating plate must never be set on the converter
EN
otherwise the motor may be overloaded or the
blower destroyed due to the increased speed. The
temperature sensors are connected to the corre-
sponding converter inputs to protective the drive
motor. Single-phase alternating current motors
are not suitable for converter operation.
It is absolutely essential that you observe the
installation and safety instructions described in
the respective operating or application manuals
provided by the frequency converter supplier to
guarantee a safe and trouble-free operation.
It is also important to note that special ambient
conditions may lead to a high level of contamina-
tion of the cooling fi ns with the FUK devices. The
frequency converter switches off if the cool-
ing output on the cooling fi ns is not adequate.
Regular cleaning is required for devices in these
environments.
Note!
The following times apply for the respective
device motor output class (see rating plate) with
run-up/expiry as well as speed changes in order
to to avoid high component loads and faults in
the converter operation:
Device motor output
Motor output < 0.25 kW
0.25 kW < Motor output
<=3.0 kW
3.1 kW < Motor output
<= 7.5 kW
7,6 kW < Motor output
<= 11.0 kW
11,1 kW < Motor output
<= 30.0 kW
A uniform run-up and expiry must be guaranteed within the
14
run-up and expiry times.
No speed changes must occur during operation that exceed
the speed change during run-up and expiry.
Protection by residual-current-operated circuit breaker
(FI circuit-breaker):
The present IGBT frequency converters produce discharge
currents of >=3.5 mA due to their design principle. These dis-
charge currents can lead to unwanted tripping in systems
protected by a 30 mA-FI circuit-breaker.
If a fault occurs, fault currents can also discharge through the
PE conductor as direct current. If protection is needed on the
supply side by means of an FI circuit-breaker, then an ACDC
sensitive (type B) FI circuit-breaker must be used. Use of an
FI circuit-breaker other than type B can cause death or seri-
ous injury if a fault occurs. To meet the EN 61800-5-1 stand-
ard, the PE conductor must be duplexed and routed through
separate terminals or have a cross-section of at least 10 mm²
Cu.
Operation and connection to public grids:
See 3.4
4.3 Hydraulic Motor Operation
) specifi ed on the
B
Run-up time Expiry time
[s] [s]
5 10
10 20
20 40
30 60
30 100
The run-up and expiry times as well as the speed changes
specifi ed in 4.2 should be noted when operating with hydrau-
lic motors. Free-running hydraulic motors should be used to
guarantee a smooth run on.

5 INSTRUCTIONS FOR MAINTENANCE

Wearing parts are subject to the recommended maintenance
intervals (refer to 5.1 to 5.4). The service life of wearing parts
(ball bearings and fi lters) depends on the operating hours,
the load and other infl uences, such as temperature, etc.
Maintenance and servicing may only be performed by per-
sons with the necessary expertise and regular training. In ad-
dition to the appliance's operating instructions and the regu-
lations and recommendations for the system as a whole, the
following points should be observed:
Inspection and maintenance intervals:
The operator must set the cleaning, inspection and mainte-
nance intervals himself according to operating hours, load
and operating conditions.
Immediate inspection and maintenance:
The blower must be inspected immediately if vibrations or
reduced air fl ow are observed.
Note!
Repairs must be carried out by the manufacturer.
We cannot accept any liability for repairs carried
out by third parties.

5.1 Ball bearings

The blower is equipped with closed grooved ball bearings
that do not have to be relubricated and have a minimum ser-
vice life of 22,000 hours in the case of horizontal drive shafts.
This value halves when they are installed vertically.
We recommend exchanging the ball bearings before the end
of their service life (at least 22,000 hours). A service period of
30 months must not be exceeded if the blower runs continu-
ously for 24 hours a day.
5.2 Seals and radial shaft sealing rings
Sealing elements and shaft sealing rings must, for safety rea-
sons, always be replaced after maintenance work involving
opening, removing or otherwise modifying sealing elements.
5.3 Micro-fi lters
The degree of clogging of the fi lter mats should be checked
at regular intervals, depending on the ambient conditions /
conditions of use. i.e. the user is responsible for ensuring
that the fi lters are permeable.
5.4 Cleaning
There is a high risk of injury on the inside of the device due to
rotating parts during operation. Decommission the device in
all cases and wait until all moving parts have stopped before
opening, reaching in or inserting tools into the device. Secure
the device reliably against it being accidentally restarted dur-
ing the entire period.
Also make sure that no other dangerous situation can arise
when restarting after a standstill, e.g. as a result of a power
failure or blockages.
Cleaning or maintenance must not lead to damage or modi-
fi cations to the device and its components that would infl u-
ence safety or health protection and, for example, impair the
balanced state of the impeller.
When starting up the blower, make sure that all tools or other
foreign objects have been removed from inside the device
and that all covers and protective grilles have been attached
correctly.
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