SICK ColorRanger E40 Schnellstartanleitung

1 Safety
Q U I C K S TA R T
b Read the entire Quickstart before using the device.
ColorRanger E
b Connection, assembly, and settings must be performed by
competent technicians.
b Do not connect external I/O signals to the device while it is
3D Camera
powered. This may damage the device.
b Protect the device from moisture and dirt during operation.
b Do not use the device in areas with risk for explosion.
EN
b Safe operation of lasers (accessory) depend on the type of
lasers being used. Carefully read the safety instructions in
the laser's manual.
2 Product Specification
ColorRanger E is a combined high-speed 3D and color line-
scan camera. It can measure up to 35,000 shape profiles/s
and provide color data at up to 13kHz . The camera uses the
MultiScan technology and can be configured to simultaneously
measure object properties such as 3D, color, grayscale, laser
scatter, and gloss.
The ColorRanger serves as a data streamer, from which the
measurement data is transferred through a Gigabit Ethernet
connection to a PC for further processing.
The Ranger can be started, stopped and configured by applica-
tions running on the PC. Note that the 3D Camera Develop-
ment software is required to build such applications.
The ColorRanger E is intended to be the vision component in a
machine vision system.
The ISM Radio Frequency Classification is Group 1, Class A
(EN55011).
Warning:
3 Connections
Ranger is connected to a 24 V DC power supply, and to a
PC running Windows 7/XP equipped with a Gigabit Ethernet
network board:
b The power supply is connected to the Power I/O connector
(M12 connector).
b The Gigabit Ethernet board in the PC is connected to the
Gigabit Ethernet connector (RJ45), either directly or through
an Ethernet switch.
b I/O signals that are used, for example pulse trigger signals
from encoders or the laser trigger signal from the Ranger
camera, are connected to the Power I/O and the Encoder
connector respectively (M12 connector).
4 System Requirements
b PC
b Ethernet
cable
Australia Norge
Phone +61 3 9457 0600 Phone +47 67 81 50 00
1800 33 48 02 – tollfree E-Mail sick@sick.no
5 Installation
E-Mail sales@sick.com.au
Österreich
Belgium/Luxembourg Phone +43 (0)22 36 62 28 8-0 b Install the Gigabit Ethernet board (
Phone +32 (0)2 466 55 66 E-Mail office@sick.at
Development software (
E-Mail info@sick.be
Polska
b Attach a lens to the Ranger (
Brasil Phone +48 22 837 40 50
b Mount the Ranger, additional light sources, and other equip-
Phone +55 11 3215-4900 E-Mail info@sick.pl
ment to be used by the vision system such as encoders and
E-Mail marketing@sick.com.br
România
photoelectric switches for triggering.
Canada Phone +40 356 171 120
Phone +1 905 771 14 44 E-Mail office@sick.ro b If the I/O signals are used, connect the equipment using the
E-Mail information@sick.com
signals to the Power I/O or Encoder connector of the Ranger.
Russia
Česká republika Phone +7-495-775-05-30
A Ranger E/D Power-I/O terminal (
Phone +420 2 57 91 18 50 E-Mail info@sick.ru
for connecting I/O signals to the Ranger. It offers screw
E-Mail sick@sick.cz
Schweiz
terminals for connecting the signals, and connects to the
China Phone +41 41 619 29 39
Ranger with a Ranger E/D Power-I/O-Encoder Y-cable (
Phone +86 4000 121 000 E-Mail contact@sick.ch
E-Mail info.china@sick.net.cn b Connect the Gigabit Ethernet connector on the Ranger to a
Singapore
Phone +852-2153 6300
dedicated Gigabit network, or directly to the Gigabit network
Phone +65 6744 3732
E-Mail ghk@sick.com.hk
E-Mail sales.gsg@sick.com
connector on the PC using a Gigabit Ethernet cable (
Danmark
Slovenija b Connect an unpowered 24 V DC power supply (
Phone +45 45 82 64 00
Phone +386 (0)1-47 69 990
Power I/O connector on the Ranger, or to the power plug on
E-Mail sick@sick.dk
E-Mail office@sick.si
the Ranger E/D Power-I/O terminal.
Deutschland
South Africa
Phone +49 211 5301-301 b Switch on the power supply.
Phone +27 11 472 3733
E-Mail info@sick.de
E-Mail info@sickautomation.co.za
For detailed installation instructions, see the Ranger E/D
España
South Korea
Reference Manual that can be found on the 3D Camera
Phone +34 93 480 31 00
Phone +82 2 786 6321/4
E-Mail info@sick.es Development software CD, or be downloaded from:
E-Mail info@sickkorea.net
France visionsupport.sick.com
Suomi
Phone +33 1 64 62 35 00
Phone +358-9-25 15 800
6 Service and Maintenance
E-Mail info@sick.fr
E-Mail sick@sick.fi
Great Britain
Sverige
The Ranger contain no user serviceable parts inside. The
Phone +44 (0)1727 831121
Phone +46 10 110 10 00
warranty of the device will be void if opened.
E-Mail info@sick.co.uk
E-Mail info@sick.se
India
Taiwan b Check screw connections and connectors at regular
Phone +91–22–4033 8333
Phone +886-2-2375-6288
intervals.
E-Mail info@sick-india.com
E-Mail sales@sick.com.tw
b Clean the housing with a soft cloth, dry or dampened with a
Israel
Türkiye
mild water diluted cleaning agent without powder additives.
Phone +972-4-6881000
Phone +90 (216) 528 50 00
E-Mail info@sick-sensors.com
E-Mail info@sick.com.tr
In case of unit failure, please contact SICK or a SICK represen-
Italia
United Arab Emirates
tative that delivered the unit for further instructions.
Phone +39 02 27 43 41
Phone +971 (0) 4 8865 878
E-Mail info@sick.it
E-Mail info@sick.ae 7 Further Information
Japan
USA/México
Phone +81 (0)3 5309 2112
For more information on the ColorRanger E, please refer to the
Phone +1(952) 941-6780
E-Mail support@sick.jp
Ranger E/D Reference Manual.
1 800 325-7425 – tollfree
Magyarország E-Mail info@sickusa.com
For support issues, please visit the online support on:
Phone +36 1 371 2680
E-Mail office@sick.hu visionsupport.sick.com
Nederland
More product information is also available on:
Phone +31 (0)30 229 25 44 More representatives and agencies
E-Mail info@sick.nl at www.sick.com www.sick.com
8013558/YB39 ∙ 2014-06
All rights reserved. Subject to change without prior notice.
A
20
Class A equipment is intended to be used in an
industrial environment.
B
13.2
16.7
B
POWER I/O
CONNECTOR
Recommended: Windows XP Pro 32/64 bit or
Windows 7 32/64 bit, at least 4 GB memory,
Pin Signal
Gigabit Ethernet network card supporting jumbo
frames.
1 In1
Up to 70 m using CAT 6 cables.
2 Power
For longer distances or tough environments,
3 Out1
opto cables can be used.
4 In2
5 TRA
D
6 TRB
) and the 3D Camera
a
7 GND
) on the PC.
b
8 Out2
).
c
I/O signal levels
B-type outputs (24 V)
) can also be used
d
TTL output
Device inputs (24 V)
).
e
Differential signal
).
f
) to the
g
RS-485
RS-422 (Encoder)
C
Sensor layout
512
514
518
526
0
511
Bottom
2 1
1 Mounting holes M5, 9 mm (2x)
Mounting holes M3, 3 mm (4x per side)
2
Power I/O connector (M12 male)
3
Encoder connector (M12 female)
4
Gigabit Ethernet connector (RJ45)
25 52 5
LEDs:
6
On Supply voltage OK (green)
13.5 Link Ethernet connected (green)
Data Camera sends data (yellow)
7.5
Function Reserved
50 19.5
Back
Side
2 6
M12
52
M12
5 6
124.8
6 4
5
3
7
ENCODER
4
2
CONNECTOR
1
3
8
1
8
2
Remark Pin Signal Remark
Enable (24 V) 1 In_A+ Phase 1, RS-422 +
24 V power supply 2 In_B+ Phase 2, RS-422 +
Reserved (B-type) 3 In_B- Phase 2, RS-422 -
Reset (24 V) 4 In_A- Phase 1, RS-422 -
TRA RS-485 5 AUX GND Encoder ground (<100 mA)
TRB RS-485 6 In3 Reserved (24 V)
Ground 7 In4 Monitor (24 V)
Laser trigger (TTL) 8 Out3 Reserved (B-type)
Low High Remark
0 ... +2.5 V (U - 2.5 V) ... U Max output current: 100 mA (in total)
supply supply
0 ... +0.8 V +2.0 ... +4.5 V Laser trigger, max output current: 35 mA
0 ... +2.0 V +7.0 ... U Reset, Enable, Monitor.
supply
Pulldown, 30 kΩ
Input voltage range Input differential Differential driver Remark
Threshold voltage output (min)
-7 ... +12 V ±200 mV ±2 V Termination 100 Ω
-7 ... +12 V ±200 mV – Termination 100 Ω
Row Used for Filter
Hi-Res gray row
512 Hi-Res gray with IR content –
Hi-Res color rows
514 Hi-Res blue channel Blue
516 Hi-Res green channel Green
518 Hi-Res red channel Red
520 Hi-Res gray without IR content IR block
526 Hi-Res gray with IR content –
Standard sensor rows
0 Blue channel Blue
4 Green channel Green
8 Red channel Red
12 Gray without IR content IR block
16 Range/MultiScan with IR content –
35 ... 511 (1) Range/MultiScan with IR content –
100 ... 511 (2) IR content only IR pass
All other rows are undefined.
(1) For ColorRanger without IR option (E40, E50, E55)
(2) For ColorRanger with IR option (E50 IR, E55 IR)
D
b
a
PC with Gigabit
Ethernet board
d
g
90 ... 260 V AC 24 V DC
4
E
3
Max. speed ½ pixel 3D resolution
kHz HorThr speed kHz
12
Std color
10
Hi-Res color
8
6
5
4
2
6
0
0 100 200 300 400 500
7
3D sensor rows
F
ColorRanger E40
Type code Ranger-E40434 Ranger-E50434 Ranger-E50444 Ranger-E55434 Ranger-E55444
Part number 1050266
Imager CMOS
IR high-pass filter ( C ) –
Pixel resolution (columns x rows) 512 x 512
High resolution row (columns) –
Optics (C-mount) 1/2-inch
Interfaces Gigabit Ethernet
RS-485
RS-422 (Encoder)
Inputs 4 x HIGH = 10 V ... 28.8 V (one reserved)
Outputs 1 x TTL level; < 35 mA
2 x B-type; <100 mA in total (reserved)
Weight (without optics) 360 g
Dimensions (L x W x H) 125 x 52 x 52
Supply voltage 24 V DC ± 20%
Ripple <5 V
PP
Power consumption 7 W, 0.8 A
Connectors: Power I/O M12, 8 pins, male
Encoder M12, 8 pins, female
Gigabit Ethernet RJ45
Operating temperature 0 ... +45 °C, Non-condensing
Wavelength Storage temperature -20 ... +70 °C, Non-condensing
Enclosure rating IP 20
Housing material Aluminum
380 ... 950 nm
410 ... 490 nm
Accessories
500 ... 580 nm
610 ... 690 nm
Ranger E/D Accessory kit
380 ... 690 nm
Gigabit Ethernet board, single connection (
380 ... 950 nm
3D Camera Development software CD ( )
b
Lens, 25 mm, F1.4 ( )
c
410 ... 490 nm
Ranger E/D Power-I/O terminal ( )
d
500 ... 580 nm
Ranger E/D PowerIO-Encoder Y-cable, (DSUB – 2xM12, 2 m) (
610 ... 690 nm
Gigabit Ethernet cable, CAT 6, 5 m ( ) (1)
f
380 ... 690 nm
Ranger Power supply, 24 V DC, with line cords (
380 ... 950 nm
Terminal box, ICT-B ( )
h
380 ... 950 nm
Laser triangulation parts ( )
i
750 ... 950 nm
Laser, 660 nm, 35 mW ( )
k
Camera mounting parts ( )
m
Gigabit network switch, 5 ports ( )
n
RS-422 encoder terminal
(1) Cables are available in different lengths.
h
n
24 V DC
Laser power
f 5.3 V
f
ColorRanger E
e
i
m
I/O signals
k
c
Encoder Photoelectric switch
/
Best resolution 1 pixel 3D resolution MultiScan measurement speed
16
4 MultiScan components
Hi3D speed kHz (3D, Hi-Res gray, Std color, Scatter)
4 6
Std color
5
3
Hi-Res color
4
2 3
2
1
1
0
0
0 100 200 300 400
0 100 200 300 400 500
3D sensor rows 3D sensor rows
E50 E50 IR E55 E55 IR
1050267 1050269 1050268 1050270
– X – X
1536 x 512 1536 x 512 1536 x 512 1536 x 512
– – 3072 3072
1-inch 1-inch 1-inch 1-inch
Part.No.
2040857
) 6032329
a
2047925
1014252 (2)
(2)
6033171
) 6033172 (2)
e
6033029 (2)
) 2040591 (2)
g
1028342
1014254
6033005
1014255 (2)
6032330
6033175
(2) Included in the Ranger E/D Accessory kit.
500