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AN400 2002
Suzuki AN400 2002 Handbücher
Anleitungen und Benutzerhandbücher für Suzuki AN400 2002. Wir haben
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Suzuki AN400 2002 Anleitung zum kostenlosen PDF-Download zur Verfügung: Serviceanleitung
Suzuki AN400 2002 Serviceanleitung (384 Seiten)
Marke:
Suzuki
| Kategorie:
Motorräder
| Dateigröße: 12.01 MB
Inhaltsverzeichnis
Abbreviations Used in this Manual
5
Inhaltsverzeichnis
7
Warning/Caution/Note
8
General Precautions
8
Suzuki An400 ('03-Model)
10
Serial Number Location
10
Fuel, Oil and Engine Coolant Recommendation
10
Fuel (for Usa and Canada)
10
Fuel (for Other Countries)
10
Engine Oil and Transmission Oil (for Usa)
11
Engine Oil and Transmission Oil (for Other Countries)
11
Final Gear Oil
11
Brake Fluid
11
Front Fork Oil
11
Engine Coolant
11
Water for Mixing
11
Anti-Freeze/Engine Coolant
11
Liquid Amount of Water/Engine Coolant
12
Break-In Procedures
13
Information Labels
14
Specifications
15
Dimensions and Dry Mass
15
Engine
15
Drive Train
15
Chassis
15
Electrical
16
Capacities
16
Country and Area Codes
17
Periodic Maintenance Schedule
19
Periodic Maintenance Chart
19
Lubrication Points
20
Maintenance and Tune-Up Procedures
21
Air Cleaner
21
Exhaust Pipe Bolt and Muffler Bolt
22
Valve Clearance
22
Spark Plug
24
Fuel Line
25
Engine Oil and Oil Filter
25
Engine Oil Replacement
25
Final Gear Oil
27
Periodic Maintenance
28
Idle Speed
28
Throttle Cable Play
29
Cooling Fan Filter
30
Cooling System
30
Engine Coolant Level Check
31
Drive V-Belt Inspection
32
Pair(Air Supply)System
32
Brake System
33
Brake Fluid Level Check
33
Steering
37
Front Fork
38
Rear Suspension
38
Rear Shock Absorber Adjustment
38
Tire
39
Tire Pressure
39
Chassis Bolt and Nut
40
Compression Pressure Check
42
Compression Test Procedure
42
Oil Pressure Check
43
Oil Pressure Test Procedure
43
Automatic Clutch Inspection
44
Initial Engagement Inspection
44
Clutch "Lock-Up" Inspection
44
Brake-Lock
45
Inspection
45
Adjustment
45
Engine Components Removable with the Engine in Place
49
Engine Removal and Remounting
50
Engine Removal
50
Engine Remounting
54
Engine Disassembly
56
Engine Component Inspection and Service
69
Cylinder Head Cover
69
Camshaft Housing
70
Cylinder Head
71
Valve Spring Inspection
79
Camshaft
81
Cam Chain Tension Adjuster
82
Cylinder
84
Piston
84
Piston-To-Cylinder Clearance
85
Conrod and Crankshaft
86
Movable Drive Face Assembly
88
Clutch Shoe/Movable Driven Face
90
Transmission Cover
96
Idle Gear
98
Final Driven Gear
99
Scissors Gear
99
Clutch Inner Cover
100
Starter Clutch
102
Generator
103
Oil Sump Filter
105
Oil Pump
105
Crankcase
105
Bearing Removal
106
Engine Reassembly
111
Crankshaft
111
Balancer Shaft
111
Crankcase
111
Balancer Gear
113
Starter Idle Gear
114
Cam Chain
115
Oil Pump
115
Starter Driven Gear
116
Generator Rotor
116
Oil Sump Filter
116
Idle Shaft
117
Rear Axle Shaft
117
Transmission/Transmission Cover
118
Clutch Shoe/Movable Driven Face Assembly
118
Movable Drive Face Assembly
120
Clutch Inner Cover
120
Generator Cover
121
Water Pump
121
Oil Filter
122
Piston Ring
122
Piston
123
Cylinder
124
Cam Chain Guide
124
Cylinder Head
124
Camshaft
125
Cam Chain Tension Adjuster
127
Cylinder Head Cover
127
Starter Motor
128
Precautions in Servicing
130
Eletrical Parts
130
Fuse
131
Ecm/Various Sensors
131
Electrical Circuit Inspection Procedure
133
Voltage Check
134
Using Testers
136
Fi System Technical Features
137
Injection Time (Injection Volume)
137
Compensation of Injection Time (Volume)
138
Injection Stop Control
138
Fi System Parts Location
139
Fi System Wiring Diagram
141
Self-Diagnosis Function
142
User Mode
142
Dealer Mode
143
Tps Adjustment
144
Fail-Safe Function
145
Fi System Troubleshooting
146
Customer Complaint Analysis
146
Self-Diagnostic Procedures
148
Self-Diagnosis Reset Procedure
148
Malfunction Code and Defective Condition
149
C12" Ckp Sensor Circuit Malfunction
151
Possible Cause
151
C13" Iap Sensor Circuit Malfunction
153
C14" Tp Sensor Circuit Malfunction
156
C15" Ect Sensor Circuit Malfunction
159
C21" Iat Sensor Circuit Malfunction
161
C23" to Sensor Circuit Malfunction
163
C24" Igintion System Malfunction
164
C32" Fuel Injector Circuit Malfunction
165
C40" Iac Valve Circuit Malfunction
167
C41" Fp Relay Circuit Malfunction
169
C42" Ig Switch Circuit Malfunction
169
C44" Ho2 Sensor (Ho2S) Circuit Malfunction (E-02, 19, 54)
170
Sensors
172
Fuel System
175
Removal and Disassembly
176
Inspection
178
Reassembly and Installation
179
Fuel Pressure Inspection
180
Fuel Pump Inspection
181
Fuel Pump Relay Inspection
182
Fuel Pump and Fuel Level Gauge Disassembly
182
Fuel Mesh Filter Inspection and Cleaning
183
Fuel Level Gauge Inspection
184
Fuel Pump and Fuel Level Gauge Reassembly
185
Throttle Body
186
Removal
187
Disassembly
189
Cleaning and Inspection
191
Reassembly
192
Installation
193
Throttle Cable Adjustment
193
Tp Sensor Adjustment
194
Fuel Injector Removal
194
Fuel Injector Inspection
194
Fuel Injector Installation
194
Cooling System
196
Description
196
Cooling Circuit
196
Engine Coolant
197
Draining Engine Coolant
197
Removal and Disassembly
198
Radiator
198
Inspection
199
Radiator
199
Water Hose
199
Cooling Fan
199
Reassembly and Remounting
200
Cooling Fan Thermo-Switch
201
Removal
202
Inspection
202
Inistallation
202
Engine Coolant Temperature Sensor
203
Removal
203
Inspection
203
Installation
203
Thermostat
204
Removal
204
Inspection
204
Installtation
205
Water Pump
206
Removal and Disassembly
206
Inspection
207
Reassembly and Remounting
207
Lubrication System
210
Oil Pressure
210
Oil Filter
210
Oil Sump Filter
210
Oil Pump
210
Engine Lubrication System Chart
210
Engine Lubrication System
211
Exterior Parts
214
Construction
214
Removal
220
Fastener Removal and Reinstallation
221
Wind Screen
222
Installation
230
Front Wheel
231
Removal and Disassembly
231
Inspection
232
Service Limit
232
Wheel Bearing
232
Front Axle
233
Reassembly and Remounting
233
Front Brake
236
Caliper Removal and Disassembly
237
Caliper Inspection
238
Caliper Reassembly and Remounting
238
Brake Disc Inspection
240
Master Cylinder Removal and Disassembly
240
Master Cylinder Inspection
241
Master Cylinder Reassembly and Remounting
242
Handlebars
244
Removal
244
Reassembly
245
Front Fork
246
Removal and Disassembly
246
Front Fork Spring Inspection
249
Inner Tube and Outer Tube Inspection
249
Cylinder Inspection
249
Reassembly and Remounting
250
Steering
254
Removal and Disassembly
254
Inspection
256
Reassembly and Remounting
256
Rear Wheel
259
Removal
259
Inspection
260
Remounting
260
Rear Brake
262
Brake Pad Replacement
263
Caliper Removal and Disassembly
264
Caliper Inspection
266
Caliper Reassembly and Remounting
266
Brake Disc Removal
269
Brake Disc Inspection
270
Brake Disc Reassembly
270
Master Cylinder Removal and Disassembly
271
Master Cylinder Inspection
272
Master Cylinder Reassembly and Remounting
272
Delay Valve Removal
273
Delay Valve Remounting
273
Brake-Lock Cable Replacement
273
Brake System
276
Rear Suspension
280
Removal and Disassembly
280
Inspection
281
Rear Shock Absorber Disposal
282
Reassembly and Remounting
284
Crankcase Bracket
286
Removal and Disassembly
286
Inspection
286
Bearing Replacement
287
Reassembly and Remounting
288
Tire and Wheel
289
Tire Removal
289
Inspection
289
Valve Inspection
290
Tire Installation
291
Balancer Weight Installation
292
Cautions in Servicing
295
Connectors
295
Couplers
295
Clamps
295
Fuse
295
Semi-Conductor Equipped Parts
296
Battery
296
Connecting the Battery
296
Wiring Procedure
296
Using the Multi Circuit Tester
297
Location of Electrical Components
298
Charging System
300
Trouble Shooting
300
Charging System Inspection
302
Starter System
305
Trouble Shooting
305
Starter Motor Removal and Disassembly
306
Starter Motor Inspection
307
Starter Motor Reassembly and Installation
308
Starter Relay Inspection
310
Side-Stand/Ignition Interlock System Parts Inspection
310
Ignition System
313
Troubleshooting
313
Ignition System Inspection
315
Combination Meter
318
Removal and Disassembly
318
Inspection
319
Fuel Level Meter Inspection
320
Lamp
321
Headlight
321
Headlight Bulb Replacement
321
Front Turn Signal Light
322
Rear Turn Signal Light/Brake Light/Taillight/License Light
323
Switches
324
Ignition Switch Removal and Remounting
324
Inspection
325
Battery
326
Specifications
326
Initial Charging
326
Filling Electrolyte
326
Servicing
327
Recharging Operation
328
Battery Removal
328
Troubleshooting
330
Malfunction Code and Defective Condition
330
Engine
332
Radiator (Cooling System)
336
Chassis
337
Brakes
338
Servicing Information
339
Electrical
339
Battery
340
Special Tools
341
Wiring Harness, Cable and Hose Routing
345
Wiring Harness Routing
345
Cable Routing
347
Speedometer Cable Routing
348
Seat Lock Cable Routing
349
Rear Shock Absorber Hose Routing
350
Front Brake Hose Routing
351
Rear Brake Routing
352
Radiator Hose Routing
353
Fuel Tank, Fuel Tank Lower Cover Mounting
354
Throttle Body Installation/Hose Routing
355
Side-Stand Set-Up
356
Center Stand Set-Up
356
Tightening Torque
357
Engine
357
Fi System and Intake Air System
358
Chassis
359
Tightening Torque Chart
360
Wiring Diagram
361
Service Data
363
Oil Pump
366
Standard/Specification
369
Emission Control Systems
375
Fuel Injection System
375
Crankcase Emission Control System
376
Exhaust Emission Control System (Pair System)
377
Noise Emission Control System
378
Pair (Air Supply) System Inspection
379
Hose
379
Pair Reed Valve
379
Pair Control Solenoid Valve
379
Pair (Air Supply) System Hose Routing
381
Heated Oxgen Sensor (Ho2S) Inspection
382
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