HARTING 09 99 000 0021 Bedienungsanleitung

GB
Service Crimp Tool 09 99 000 0021
Instructions for use
Service Crimp Tool
09 99 000 0021
GB
Service Crimp Tool 09 99 000 0021
Crimp Process
1.) Insert the crimp contact in the proper crimp profile until it comes
to a stop at the locator.
①
Wire gauge 0.14 - 1 mm² (AWG 26 - 18) Han D
Han-Yellock
®
②
Wire gauge 1.5 mm² (AWG 16) Han D
Han-Yellock
®
③
Wire gauge 2.5 mm² (AWG 14) Han E
2.) Insert the stripped wire into the contact and crimp by closing the
handles until the controlled cycle mechanism releases .
3.) Upon release, the handles will open automatically and the crimped
contact can be removed.
It is recommended to check the
quality visually after every crimp process.
GB
Service Crimp Tool 09 99 000 0021
Handling Instructions Service Crimp Tool 09 99 000 0021
The service crimp tool 09 99 000 0021 is designed to crimp solid
turned HARTING Han D
contacts, wire gauge 0.14 - 2.5 mm² (AWG 26 - AWG 14). For this
purpose different suitable locators are available, which can be ordered
separately.
Products included with tool:
• Service crimp tool
• Locator Han D
• Locator Han E
• Instructions for use
The following crimp contacts / wire gauge sizes can be handled:
Series
Han D
®
Han E
®
Han-Yellock
®
Identification
Identification Crimp profile in mm²
Part number
① ② ③
Identification Crimp profile in AWG
Crimp profiles:
①
0.14 - 1 mm² (AWG 26 - 18) Han D
②
1.5 mm² (AWG 16)
③
2.5 mm² (AWG 14)
09 99 000 0021 / 99.00
GB
Service Crimp Tool 09 99 000 0021
Ratchet Mechanism
In order to ensure a consistent crimp quality, the tool is equipped with a
releasable safety catch
● It prevents the tool from closing before the crimping jaws are
fully opened
, Han E ,
® ®
● It prevents the tool from opening before the crimp cycle is
completed
® , Han E ® ,
Early Release:
, Han-Yellock
® ®
In case of an operating error it is possible to stop the controlled cycle
mechanism and release the tool.
Proceed as follows:
● Relieve ratchet mechanism by slightly pressing handles
● Push forward manual release lever(on movable handle) in direction
of the ratchet unit and move it out of the toothed rack
● Open the tool
HINT:
Do not use force to open or close the tool; lubricate all
pins, pivot points and bearing surfaces.
Tensile strength of crimped connections acc. to DIN IEC 60 352-2, A2
Wire gauge
mm²
0.14
0.22
0.25
0.32
0.50
0.75
0.82
1
1.30
1.50
2.10
2.50
When using the HARTING Service crimp tool and subject to the
use in an approved manner the tool will comply with the required
extraction forces acc. to DIN IEC 60 352-2, A2.
4
, Han E and Han-Yellock male and female
® ® ®
(supplied loose)
®
® (mounted)
Wire gauge in Stripping
Wire gauge in mm²
AWG length
0.14 - 1.5 mm² AWG 26 - 16 8 mm
0.5 - 2.5 mm² AWG 20 - 14 7.5 mm
0.5 - 2.5 mm² AWG 20 - 14 6.5 mm
Manufacturing code
release lever
, Han E , Han-Yellock
® ®
Han D , Han E , Han-Yellock
® ®
Han E , Han-Yellock
® ®
Tensile strength Han Contacts
®
AWG N
26 18 D
24 28 D
32 D
22 40 D
20 60 D E Yellock
85 D E Yellock
18 90 D E Yellock
108 D E Yellock
16 135 D E
Yellock
150 D E Yellock
14 200 E Yellock
230 E Yellock
GB
Service Crimp Tool 09 99 000 0021
Locator
There are different locators available which are marked with an indi-
cator for the relevant Han series.
®
The locator ensures that the crimp contact is terminated in the proper
position (crimp zone).
The locator can be removed and if necessary replaced, for this purpo-
se unscrew the fixing screw on the fixed jaw.
Han-Yellock
Han D
®
The „D" and „E" marking is the indicator for the relevant Han
Han D ®
®
®
Locator from rear side (Han D ® 2.5 mm² hole is closed)
2
w
GB
Service Crimp Tool 09 99 000 0021
HARTING Electric GmbH & Co. KG
Wilhelm-Harting-Straße 1
D-32339 Espelkamp
Fon.: +49 577247-97100
Fax: +49 577247-495
Internet: www.HARTING.com
E-Mail: Electric@HARTING.com
All data is given in good faith and is correct at the time of printing
HARTING reserves the right to modify the designs.
5
Series Part Number
Han D 09 99 000 0022 (Set)
®
Han E 09 99 000 0022 (Set)
®
09 99 000 0343
®
Han E
®
series
®
Han E ®
3
2012-06-15