11. After the harnesses have all been properly placed,
inspect them to insure that the harnesses are clear of all
obstructions and sharp objects and not near any areas of
excessive heat. Tie the harnesses securely with plastic
tie straps (provided) to ensure that the harnesses will
stay in place.
12. After all harnesses are in place and all electrical
connections have been made. replace the pump cover
and tighten the hardware which holds the cover in place.
Control Harness Installation On Salt
Spreader
Power Harness
1. Remove the power harness (two wire) and power
harness parts bag from the control package.
2. Disconnect the NEG. (-) battery cable from the
battery.
NOTE: Take extra time needed to plan the routing of wir-
ing harnesses. Make sure harnesses do not interfere
with, or contact, any moving parts and route wires away
from excessive heat areas. Read all the instructions
carefully to ensure a safe and professional installation.
Disconnect the vehicle NEG. (-) battery cable
while performing steps 2 - 8 to avoid serious
bodily injury from electrical shock, fire, or
explosion. Do not re-connect battery cable until
indicated in step 9.
FAILURE TO FOLLOW CAN RESULT IN INJURY
OR DEATH
3. Determine a route from the rear bumper of the
vehicle, along the frame rails, and through the vehicle
engine compartment to the battery. Make sure to leave
enough harness length at the back bumper to reach the
power connector on the spreader receiver.
4. Mount the fuse holder near the battery using (2) #10
x 1" self-tapping screws.
5. Take the cover off of the fuse holder. Place the end of
the 6 in. long power wire with the small ring terminal on
one stud. (See Figure 1-10).
8
WARNING
POWER HARNESS PLUG
POWER
HARNESS
Figure 1-10
6. Attach the other end of one 6 in. long power wire to
the POS. (+) terminal on the battery.
NOTE: In the next step, if the Power Harness does not
have the ring terminals crimped on, any excess harness
length that isn't needed to reach the battery, can be cut
off. Then, the ring terminals that are bagged separately
onto the harness can be crimped onto the red and black
wires of the harness.Crimp the smaller ring terminal on
the red wire and the larger ring terminal on the black wire.
7. Attach the power harness red wire to the other
terminal of the fuse holder.
8. Place the fuse between the two studs and secure
with the supplied nuts. Replace the cover.
9. Attach the power harness black wire to the NEG. (-)
terminal on the battery and re-connect the negative
battery terminal.
10. Spray all terminal connections with a battery terminal
protective coating.
11. Secure harness with plastic tie straps.
12. Place di-electric grease in the contacts of the plug at
the rear of the truck and install protective cap.
Control Harness
1. Remove the control harness (4 wire) and wire
harness components parts bag from the control package.
2. Determine a routing from the rear bumper of the
truck, along the frame rails, through the engine
compartment, and to the cab of the vehicle.
FUSE &
FUSE HOLDER
RED
BLACK
TRUCK
BATTERY