Mounting Instructions - Glomar EPG Plus Bedienungsanleitung

Instruction Manual EPG Plus
_____________________________________________________________________________
5.2. Explanation of the application range
The EPG Plus has a large number of various dies (Pos.-No. 10)
available to crimp DR. PETERS connecting material.
Table 2 (see Picture 3, page 2)
Crimping Crimping Marking
range dies
outside
mm²
6-300 TCL and C. CU,
Standard „QS"
Version
6-240 TCL and C. CU,
DIN 46235/ „QS",
DIN 46267 DIN
46235
10-240 Aluminium AL,
CL and C. „QS"
25-185 Aluminum Al,
C. Aldrey „QS"
25/4- Full tension Al,
120/20 C. „QS"
DIN 48085
ST,
T3
„QS"
10-240 Pre- RU; QS,
sm rounding sm;
35-300 se dies QS, sm
10-70 Terminals CU,
DIN 46234 „QS",
DIN 46230 DIN
46234
10-70 insulated ISQ, QS „QS"
terminals
10-70 tub. CL for F, QS
fine-str.
conductors
4-50 C-clamps C, QS
10-150 pre- IS, QS
insulated
tub. CL and
connectors
2x50- double DP, QS
2x70 compression
CL
10-50 Ni-CL and NI, QS
connectors
10-70 Oval CU or
compression AL, QS
joints
10-185 WF DIN AE, QS
46228
2x4-2x16 Twin WF AE,
2xQS
A b b r e v i a t i o n s : T C L - T u b u l a r c a b l e l u g s , C - C o n n e c t o r s , W F - W i r e
F e r r u l e s , Q S - C r o s s - s e c t i o n
Attention
Do only crimp those connecting materials
mentioned in Tab. 2
If different conducting materials have to be crimped, please
contact the manufacturer.
Attention
Do not crimp on live cables or conductors
The EPG Plus is a hand held tool and it is not supposed to be
restrained in a vise. It is not allowed to use the tool in a stationary
application.
The tool is not designed for continued crimping operations. After
a sequence of approximately 30-40 completed crimps you have to
make a break of 15 min. to give the tool time to cool down.
Surface Crimp
of the -ing
profile
dies width
„QS" chrome 5 mm
plated
(yellow)
code # chrome 5 mm

5.3. Mounting instructions

plated
(yellow
colour)
code # blue 7 mm
zinc
code # blue 7 mm
zinc
code # blue 7 mm
zinc
code # black 5 mm
- chrome -
plated
(yellow
colour)
„QS" chrome -
plated
(yellow
colour)
chrome -
plated,
5.4 Service and maintenance instruction
„QS" chrome -
plated
- chrome 5 mm
plated
„QS" chrome -
plated
„QS" chrome 5 mm
plated
- blue 5 mm
zinc
code # chrome 5 mm
plated
- chrome -
plated
- chrome -
5.5 Remarks on the use of the battery cartridge and charging unit.
plated
4
4
tool at the end of a crimping cycle. See chapter 4.3 for further
information.
Attention
Too intensive use can cause heat damages for the
tool
Attention
During the operation of electro engines sparks can
occur which might ignite highly inflammable or
explosive liquids and materials
Attention
Electric-hydraulic crimping tools should not be
operated in pouring rain or under water.
Please read the assembly instructions in Chapter 12 of our general
catalogue.
Attention
Even if the code number is identical only those dies
should be used which are suitable for the material.
Please use the following assembly instructions for cable lugs and
connectors:
1. Strip the conductor according to insertion depth (+10% due to the
change of length of the crimped sleeve)
2. The Conductor ends must be cleaned with a cloth or brush before
the assembly.
3. Insert the conductor fully into the cable lug or connector
4. Pay attention to the crimping directions and use the appropriate
dies. The crimping directions
indicated in the illustration below.
5. After crimping, wipe away excess compound forced out of Al-
cable lugs and connectors.
The electric-hydraulic crimping unit is equipped with a
sophisticated electronics enabling the user to see when the next
service is due. (Pls. read chapter 4.3 for more information) When
the next service is due the unit must to be returned to an authorised
service center.
For every day service the unit has to be cleaned and dried after each
use. The battery cartridge (Pos.-No. 7) and the charging unit have to
be protected against humidity and dust.
Within the determined use of the tool only the dies (Pos.-No. 10) are
permitted to be changed by the customers.
Attention
Do not damage the seals of the tool.
If the seals are damaged the warranty is invalidated.
The charging unit is run with a nominal voltage of 230 V and a
frequency of 50-60 Hz. New batteries must be charged prior to use.
To charge the battery cartridge (Pos.-No. 7) the power plug of the
charging unit has to be plugged into the power supply and the
battery cartridge has to be pushed into the charging unit. The
charging time is one hour. The charging level of the battery
cartridge can be checked by a LED
green battery cartridge is charged
red Battery cartridge is empty and is just being charged
flashing battery cartridge is not pushed in properly or too hot,
a sound signal occurs
Is the battery plugged in correctly the LED changes from green to
red and the charging procedure starts. When the charging
See Picture 4 on Page 2
The charging level of the battery can also be verified by the LED of the
page 8
3
for cable lugs and connectors is
4
.