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MAINTENANCE

1
Regular maintenance is required for the best performance and safe operation of
your golf car.
2
Be sure to turn off the main switch and apply the parking brake when you per-
form maintenance, unless otherwise specified. If the owner is not familiar with
servicing the machine, death or serious personal injury can result. When in
3
doubt the work should be done by a Yamaha dealer or other qualified mechanic.
NOTICE
4
Yamaha Golf-Car Company does not approve the use of high-pressure washers
to clean the products they manufacture. Doing so may damage the finish on the
body or result in doing other damage not covered by warranty.
5
CS - CHECK
CA - CHECK AND ADJUST
6
PRE-OP
Charge
7
Clean battery tops, check for
tightness of hold-down screws and
terminals
Check brake pedal freeplay and
adjust if necessary
8
Check steering operation
Check tire pressure, tread depth,
tire surface for damage
Check body and chassis for
9
damage
Check tightness of all bolts, nuts,
screws and rivets
Check reverse alarm operation
10
EVERY
Check electrolyte level
MONTH
Check for loose or broken
connections
Clean/Lube pedal control area
11
EVERY 6
Check all wire insulation for cracks
MONTHS
and/or worn spots
Check shock absorbers for oil leaks
and damaged springs
Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does
*
not contain these procedures. They are contained in the Service Manual.
7-1
PERIODIC MAINTENANCE CHARTS
R - REPLACE
Remarks
S - SERVICE
40 rounds 250 rounds 500 rounds 1000 rounds 2000 rounds
Daily
20 hours
125 hrs
Pre-
100 miles
600 mls
Opera-
160 kms
1000 kms
tion
(Every 6
(Every
Month)
months)
S
S
S
S
S
S
CS
CA
CA
CS
CS
CS
CA
CA
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CL
CS
CS
CL - CLEAN AND LUBRICATE L - LUBRICATE
250 hrs
500 hrs
1200 mls
2500 mls
2000 kms
4000 kms
(Every
(Every 2
Year)
years)
S
S
S
S
CA
CA
CS
CS
CA
CA
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
1000 hrs
5000 mls
Page
8000 kms
(Every 4
years)
3-3/
S
7-5
5-2/
S
7-3
5-4/
CA
7-20
5-3
CS
5-2
CA
CS
5-4
CS
*
5-3
CS
7-3/7-4
CS
CS
*
*
CS
*
*
CS
J0C

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