Safety Instructions; Technical Data - haacon 4216.0,25 Betriebsanleitung

OPERATING INSTRUCTIONS
(Translation)
Rope Winch
Type 4216.0,25
1. User groUps
Duties
Operator Operation,
visual inspection
Special- Assembly, disassembly,
ist per- repair, maintenance
sonnel
Tests

2. sAFeTY INsTrUCTIoNs

Appropriate use
High quality rope winches to lift loads.
– Operate the equipment in accordance with the information in these
operating instructions.
– Only use to lift, lower and pull freely-movable loads.
– Only use when in perfect working order.
– Only allow to be operated by personnel instructed on how to do so.
safety-conscious work
– First read the operating instructions.
– Always be conscious of safety and hazards when working.
– Observe lifting device and load during all movements.
– Immediately report any damage or defects to the person in charge.
– Repair equipment first before continuing work!
– Do not leave the load suspended without supervision.
– Transport device protected against impacts and shocks, falling over
or toppling.
The following are not allowed:
– Overload (–> technical data, type plate, payload plate)
– Machine drive.
– Impacts, blows.
– carriage persons.
– People are not allowed to stand neither in, nor on, nor under the
raised load without additional support.
– Using rope made of other material than steel, as well as plastic
casing.
Use exclusions
– Not suitable for permanent operation and vibration stress.
– Not approved for use as builders' hoist (DGUV-R 100-500-2.30).
– Not approved for use on stages or in studios (DGUV-V 17).
– Not approved for use as a retractable transportation device for per-
sonnel (DGUV-R 101-005).
– Not approved for use in explosive areas/environments.
– Not suitable for aggressive environments.
– Not suitable for lifting hazardous loads.
organisational measures
– Ensure that these operating instructions are always at hand.
– Ensure that only trained personnel work with the equipment .
– Check at regular intervals whether it is being used in a safety and hazard
conscious manner.
Installation, service and repair
Only by specialist personnel!
Only use original spare parts for repairs.
Do not modify or alter safety-relevant parts!
Additional attachments must not impact safety.
Further regulations to be observed are
– German Industrial Health and Safety Ordinance (BetrSichV).
– Country-specific regulations.
– German Accident prevention regulations (DGUV-V 54).
Load
– Do not leave suspended without supervision.
– Do not allow to swing.
– Do not allow to fall in the rope.
rope
– Compliant with EN 12385-1 and EN 12385-4 and the

technical data

– Maintain rope deviation angle
non-rotating rope ≤ 3° (standard)
rotation-resistant rope ≤ 1.5°
– Use a rotation-resistant rope for unguided loads.
This can reduce the resting period of the rope (drive
mechanism group).
– Wind up the wire rope under pretension, e.g. fully wind up the
rope and adjust the rope length to the lift.
094007_o_gb_seilwi_s haacon hebetechnik gmbh . Phone +49 (0)9375 - 84-0 . Fax +49 (0)9375 - 8466
4216.0,5
Qualifications
Instruction by means of the operating
instructions; Authorised person
Mechanic
Authorised person for testing per
TRBS-1203 (Technical expert)
≤3°
≤1,5°
The length of the rope is correct if:
gB
> 3
Lifting equipment
– Ensure sufficient load-bearing capacity.
– Only use load hooks with a safety flap.
– Use the approved load hooks with rope thimbles
and rope clip.
– Attach the load properly.
– Do not use the winch rope to secure the load.
3. TeCHNICAL DATA
Type
order No.
Permitted load first rope layer
Permitted load last rope layer
Minimum load
Crank force
Lift per crank turn
Total rope capacity
Rope diameter
Min. rope breaking force
Working temperature
Weight without rope
Modifications of the design and execution reserved.
Special design! Pay attention to the serial number plate and the drawing.
4. geNerAL
High quality rope winches to lift loads 0,25 - 0,5 t.The winch has an ex-
tensive track record and is robust and reliable. It is suitable for compact
installations.
5. CoNsTrUCTIoN
The rope winches have a spur gear and maintenance free bearings.
6. INsTALLATIoN
For safety reasons the winch should be installed with 4 screws, washers
and nuts with screws size M12 min. 8.8
7. rope INsTALLATIoN
If rope is fed in incorrectly –> (spare parts diagrams)
the brake is ineffective!
It is best to hard-solder the end of the rope and lock it
to the rope drum.
When the crank is turned in a clockwise direction,
the rope should wind up.
To extend the service life of the cable, lubricate the cable after it
has been fitted.
8. ADjUsTmeNT oF THe sLACk rope DevICe
z After fixing the cable, turn the crank anti-clockwise.
If the drum still moves and unwinds the unloaded cable, proceed as
follows:
z Turn in both treaded pins ((AF across flats 4 mm) near the drum axis
until the drum blocks during rotation. (a skipping of the clutch can be
heard). Do not turn them in more than necessary, otherwise the drum
will be rough-running.
9. operATIoN
Insert the crank handle.
Lift the load: Turn crank clockwise.
Lower the load: Turn crank anti-clockwise.
Attention!
If the operator inserts the crank handle from the back side, the
sense of rotation will change.
If the crank is not turned the load is suspended safely. When lifting a
load, do not wind rope beyond the point where at least 1,5 x rope dia-
≤3°
≤1,5°
meter is left free on drum flanges above outermost layer.
When loaded, at least 3 turns of the rope must remain on the drum.
The capacity of the first layer corresponds to the nominal capacity of
the winch. This means that the capacity decreases with every further
layer (refer to type-/ capacity number plate for capacity of first and last
layer).
> 1.5 x rope Ø
4216.0,25 4216.0,5
200053 200054
kN 250 500
kN 160 300
kg 30 50
N 70 140
mm 25 24
m 15 14
mm 5 6
kN 8 16
° C -20 ... +50
kg 12 12
1