Door-Systems ProPlus Montageanleitung Seite 4

ENGLISH
1. GENERAL INFORMATION
Correct mounting of sectional doors is an essential requirement for reli­
able and long-term operation of the doors.
The installation manual contains the description&procedures and their
recommended sequence while installing the doors.
All requirements and procedures concerning door installation must be
strictly observed.
The contents of this document cannot serve as the basis for legal claims.
Door-Systems reserves the right to make amendments and additions
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to im­prove the sectional door design and installation procedures.
2. SAFETY MEASURES
Installation of doors must be performed by qualified installers only. The
installers must have knowledge of door design and technological stages
of installation procedures by preferably passing through a training pro­
gramme and understanding of the safety measures and compliance with
HSE requirements.
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3. REQUIREMENTS FOR OPENINGS
Openings prepared for door installation must meet the following
require­ments:
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the openings must be of square or rectangular shapes;
the opening surfaces must be plain and smooth to affix the door
frame;
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the deviation of walls, lintel and ceiling from vertical and horizontal
alignment must not exceed 1.5 mm per metre and must not be more
than 5 mm in the overall width or height;
there must be enough room for door installation, free of building
obstructions, heating pipes, ventilation, etc.
4. RULES FOR INSTALLING THE DOOR FRAME
AND TRACKING SYSTEM
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Door frame must be fixed symmetrically to the vertical axis of an
opening.
Vertical door frame profiles must be fixed vertically.
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Vertical door frame profiles must abut flush with walls. Gaps up to
5 mm are acceptable, but they must be packed flush by strips behind
the fixing points.
Diagonals measured at the end points of horizontal track profiles
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must not differ by more than 2 mm.
A door must be securely fixed for safe operating and resistance to
wind loading movement.
Type of fixings are described below based on the material construction
of the walls:
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anchors or rawlplug anchors are utilised for fixing a door to a wall
made of concrete, solid bricks, expanded-clay concrete, natural stone
or other similar materials;
extended rawlplug anchors (160 mm lang) for fixing a door to a wall
made of lightweight cellular concrete, air bricks, shell limestone.
External diameter of an anchor should be 10 mm;
self-tapping screws of 6.3 mm or 8 mm external diameter must be
used for fixing a door to metal constructions;
To ensure the reliable fixing of a door to the walls it is necessary to install
steel flat washers under screw heads or nuts. Washers should have the
external diameter of 24-30 mm, and a thickness-1.6-2.0 mm.
Screws must be produced from steel with anti-corrosion coating not less
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than 9 microns thick. Strength class is not less than 5.6.
All fixings must be corrosion resistant.
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s. DRILLING
Depending on the material from which walls are made, the following
methods of drilling for door fixings are recommended:
• drilling without hammer action is recommended for making holes in
lightweight cellular concrete, air bricks, shell limestone, as weil as for
metal constructions;
• drilling with light hammer action is recommended for making
apertures in solid bricks;
• full hammer action is recommended for walls made of concrete
(density of more than 700 kg/m
Drilling depth must be greater than anchor length by at least the diameter
of the screw. Diameter of drilled holes must not exceed rawlplug anchor
manufactures recommendations. The holes must be cleaned from dust
and stone particles.
6. DOOR INSTALLATION
Before installing a door, the floor and the opening must be completely
prepared and all building work completed.
lt is necessary to provide proper water drainage within thefloor, as weil as
ventilation of the premises. lf any building works are being conducted in
the premises while a door is being installed, the door must be protected
from splatter, concrete, plaster, stone, aggressive substances (acids and
alkali), paint, or impact etc.
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No adaptions or changes must be made to the door deslgn.
• Do not remove and change elements and parts of a door. Use only
original parts supplied by the door manufacturer.
• Do not add additional items on a door leaf. Springs have been
balanced to the original door leaf weight. Additional elements can
overload the springs, which adversely affects the balancing system
and can result in door breakage.
Before door leaf is installed it is necessary to take
around the holes for handles, locks, hing es and at the ends of panels from
outside, where the door leaf meets with the top and side sealing (protec­
tive film should be taken 50-100 mm from side caps).
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Whlle installing a motor follow the door and motor manufacturers'
instructions. Use only original connecting parts supplled by the
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manufacturer.
Strictly follow all procedures detailed in the pictures In sequence to
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perform a technically correct Installation.
To ensure smooth and n oiseless operation of roller splndles In
brackets and hinge pin connections lubricate them wlth conslstent
(flexible) grease. Do NOT lubrlcate door tracks, they are deslgned to
operate without.
7. FINAL INSPECTION AND TESTING OF DOOR
After having completed the Installation, remove the protective film from
the panels. Clean any dirty parts of the door. The cleaning should be done
by sponge soaked with water or non-aggressive liquids.
For window cleaning it is possible to use cleaning fluids for plastics. The
fluids must be neutral to acrylic or polycarbonate. Do not use abrasive
cleaning substances or substances for window cleaning containing sol­
vents.
After having installed a door, check the operation of locking devices and
programming of the motor.
Door operation should be tested by five open/close cycles. For additional
automated functions the door should be tested additionally in all pro­
grammed modes.
All the film must be taken as soon as Installation is over.
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a. HAND OVER OF THE COMPLETED
INSTALLED DOOR
A hand over to a Client is recommended in the following way:
• installer or a company representative demonstrates the full operation
of a door;
• maintenance documentation is completed and passed to the client.
) and natural stone.
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the protective film
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