Service Kit; Maintenance; Nose Equipment - Acument Avdel Genesis nG3 Betriebsanleitung

S e r v i c i n g t h e To o l
S e r v i c e K i t
For an easy complete service, Avdel

SERVICE KIT : 71210-99990

PART Nº
07900-00667 PISTON SLEEVE
07900-00692 TRIGGER VALVE EXTRACTOR
07900-00670 BULLET
07900-00672 'T' SPANNER
07900-00706 'T' SPANNER SPIGOT
07900-00684 GUIDE TUBE
07900-00685 INSERTION ROD
07900-00351 3 MM ALLEN KEY
07900-00469 2.5 MM ALLEN KEY
07900-00158 2 MM PIN PUNCH
07900-00224 4 MM A/F ALLEN KEY
07900-00734 STOP NUT - MAXLOK
M a i n t e n a n c e
(Annually or every 500,000 cycles whichever is the soonest)
Annually or every 500,000 cycles the tool should be completely dismantled and new components should be used where worn,
damaged or recommended. All 'O' rings and seals should be renewed and lubricated with Molykote
®
sealing or Molykote 111 for hydraulic sealing.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate
The operator should not be involved in maintenance or repair of the tool unless properly trained.
The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Before proceeding with dismantling, empty the oil from the tool following the first three steps of the 'Priming Procedure' on page 28.
Prior to dismantling the tool it is necessary to remove the nose equipment. For instructions see the nose assemblies section, pages 9
to 12 or if a swivel head was fitted pages 14 and 15.
For a complete service of the tool, we advise that you proceed with dismantling of sub-assemblies in the order shown.
After any dismantling REMEMBER to prime the tool and to fit an appropriate nose assembly or swivel head.
N o s e E q u i p m e n t
•
Unscrew Nose Casing 1 and Nose Tip.
•
Unscrew Jaw Housing 3 and remove Jaws 4, Jaw Spreader 5, Spring 7 and Buffer 6.
•
Inspect all components. Renew all damaged or worn parts.
•
Clean all parts and apply Moly Lithium Grease EP 3753 (07992-00020) to taper bore of Jaw Housing.
•
Insert Jaws 4, Jaw Spreader 5, Spring 7 and Buffer 6 into Jaw Housing 3 and assemble onto Jaw Spreader Housing 41*.
•
Screw Nose Tip into Nose Casing and tighten.
Item numbers in bold refer to Nose Tip Tables on pages 9 to 12.
41* refers to illustration on page 25.
20
®
offers the complete service kit below.
Spanners are specified in inches and across flats unless otherwise stated
DESCRIPTION
®
I M P O R T A N T
Read Safety Instructions on page 4.
personnel.
PART Nº DESCRIPTION
07900-00164 CIRCLIP PLIERS
7 1
07900-00008 / x / SPANNER
16 2
9 5
07900-00012 / x / SPANNER
16 8
5 11
07900-00015 / x / SPANNER
8 16
07900-00686 PEG SPANNER
07900-00677 SEAL EXTRACTOR
07900-00698 STOP NUT
07900-00700 PRIMING PUMP
07992-00020 GREASE - MOLY LITHIUM E.P.3753
07992-00075 GREASE - MOLYKOTE 55M
07900-00755 GREASE - MOLYKOTE 111
®
®
®
®
55m grease for pneumatic