Inhaltsverzeichnis
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Inhaltsverzeichnis
Inhaltszusammenfassung für STOKVIS ENERGY SYSTEMS R6000-series
- Seite 1 ECONOFLAME R6000 GAS FIRED CONDENSING BOILERS INSTALLATION OPERATION & MAINTENANCE DOCUMENTATION STOKVIS ENERGY SYSTEMS 96R WALTON ROAD EAST MOLESEY SURREY KT8 0DL TEL: 08707 707 747 FAX: 08707 707 767 E-MAIL:info@stokvisboilers.com WEBSITE:www.stokvisboilers.com 03/2008 DOC0260...
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Seite 2: Inhaltsverzeichnis
Contents Contents ..............Safety General regulations ........Application..........Norms and regulations....... Construction Layout of boiler .......... Operating principle ........Technical data ..............Extent of delivery Standard boiler .......... Accessories ..........Installation Boiler transport .......... Removing the casing ......... Boiler installation ........Connecting the boiler......... -
Seite 3: Safety General Regulations
Safety General regulations Application Norms and regulations − General regulations The Econoflame R6000 boiler is EN 61000-3-2 This documentation contains important CE approved and applies to the Electromagnetic compatibility (EMC) - information, which is a base for safe following European standards: Part 3-2: Limits - Limits for harmonic and reliable installation, commissioning −... -
Seite 4: Layout Of Boiler
Construction Layout of boiler Operating principle Layout of boiler The Econoflame R6000 boiler consists of the following main components: Casing Front panel Adjustable feet Control panel (below cover) Flue gas connection Air intake connection Gas connection Flow water connection Return water connection 10 2nd (hot) return water connection (for split system use) 11 Filling/draining valve... -
Seite 5: Technical Data
Technical data R6142 R6190 R6237 R6285 R6380 R6475 R6539 Nominal heat output at 80-60ºC max/min* 142.1/23.3 190.1/39.5 237.2/39.5 285.2/39.5 380.2/76.6 475.3/76.6 539.0/76.6 Nominal heat output at 75-60ºC max/min* 142.2/23.5 190.3/39.5 237.4/39.5 285.5/39.5 380.6/76.6 475.8/76.6 539.6/76.6 Nominal heat output at 40/30ºC max/min* 150.7/26.7 201.6/45.2 251.4/45.1 302.3/45.2 403.1/87.7 503.9/87.7 571.5/87.7 Nominal heat input Hi max/min* 145.0/24.5 194.0/41.5 242.0/41.5 291.0/41.5 388.0/80.5 485.0/80.5 550.0/80.5... - Seite 6 Technical data Electrical connections Dimension R6142 R6190 R6237 R6285 R6380 R6475 R6539 Gas supply 1105 1260 1470 1220 1435 1585 1735 Water supply Water return (Cold) 127.5 127.5 137.5 137.5 187.5 187.5 187.5 Air Intake 1480 1480 1500 1500 1500 1500 1500 Water 2nd return (Hot)
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Seite 7: Extent Of Delivery
Extent of delivery Standard boiler Accessories Standard boiler A boiler delivery package contains the following components: Component Pcs. Package Boiler fully assembled and tested Mounted on wooden blocks with wooden border, sealed in PE foil Adjustable feet Mounted on frame of the boiler Syphon for condensate connection Cardboard box on top of heatexchanger (under casing) -
Seite 8: Boiler Transport
Installation Boiler transport Boiler transport The Econoflame R6000 boiler will be supplied as a complete unit being fully assembled and pre-tested. The maximum width is 670mm for models R6142-R6237 and 770mm for models R6285-R66539, which makes it possible to transport all models through a normal door in one piece. -
Seite 9: Removing The Casing
Installation Removing the casing Boiler transport Remove the casing before transporting the boiler, in order to avoid damage to the casing parts during transportation. Removing the casing is done as follows:... -
Seite 10: Boiler Installation
Installation Boiler installation Boiler installation The boiler should be positioned in a frost-proof boiler room. If the boiler room is on the roof, the boiler itself may never be the highest point of the installation. When positioning the boiler, please note the recommended minimum clearance in the picture. -
Seite 11: Connecting The Boiler
Installation Connecting the boiler Connecting the boiler Hydraulic connections This chapter will explain how to make The boiler should always be connected all connections to the boiler with regard in such a way, that water flow through the boiler can be ensured at all times. •... - Seite 12 Installation Connecting the boiler • Gas connection (1) It’s recommended to use stainless The gas connection must be made by steel or PPS fluegas systems an authorized installer in accordance • The diameter of the flue gas system with the applicable national and local must be chosen by calculation ac- standards and regulations.
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Seite 13: Water And Hydraulic System
Commissioning Water and hydraulic system Commissioning of the boiler should be This chapter explains the carried out by authorized personnel commissioning of the boiler with the only. Failure to respect this condition standard boiler controller. When an makes the guarantee void. A protocol additional system controller is installed, of the commissioning should be filled please refer to its manual for... -
Seite 14: Gas Supply
Commissioning Gas supply Condensate connection Flue and air intake connections Gas supply Check the gas supply connection to the boiler for tightness. If any leakage is found, reseal the leakage before starting the boiler! Remove any air between the gas valve and the gas line. -
Seite 15: Prepare Boiler For First Startup
Commissioning Prepare boiler for first startup Prepare boiler for first startup • Open gas connection; • Switch on mains isolator switch for power supply to the boiler; • Switch on boiler with on/off switch (1) • Make sure the boiler remains in standby operation use rotational switch (3);... -
Seite 16: Combustion Analysis
Commissioning Combustion analysis Combustion settings Combustion check at full load for natural gas G20 / G25 Start the boiler at service mode for full load operation ( ). When you have R6142-R6539 reduced P9 to 50% (see previous chap- 10.2 ± 0.2 2, max ter), the boiler will operate at 50% load. -
Seite 17: Check Water Flow
Commissioning Check water flow Check water flow The water flow through the boiler can be checked with two different methods shown below. ∆T measurement Check the temperature difference over the boiler (∆T flow-return) when the boiler is running on 100% load. The nominal ∆T is 20K and must be at least between 15K and 25K for secure boiler operation. -
Seite 18: Check Functionality Of Safety Devices
Commissioning Check functionality of safety devices Gas tightness check Boiler shut down Check functionality of safety devices Ionisation electrode (6) All safety devices have to be checked Remove electrical connection from the on good functioning. Safety devices on ionisation electrode while the boiler is a standard boiler are a water flow tem- running, the boiler will go in lockout perature sensor, fluegas temperature... -
Seite 19: Commissioning Protocol
Commissioning Commissioning protocol Commissioning Protocol Econoflame R6000 Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output (Hi) [kW] Engineer System Water pressure [bar] Installation: Roof top Water pH Ground floor Water hardness [dºH] Basement Water chloride [mg/l]... -
Seite 20: Main Menu (Operating Mode)
Operating instructions Main menu (operating mode) Parameter menu (information/programming mode) The boiler controller has two menus: the main menu (operating mode) when the lid is closed, and the parameter menu (information/programming mode) when the lid is open. Both menus and possibilities are explained in the next paragraphs. Main menu (operating mode) lid closed With the lid closed and by using the rotational switch (1) clockwise or anticlockwise... -
Seite 21: Checklist
Maintenance Checklist Replacing the electrodes Maintenance of the boiler should be Checklist carried out by authorized personnel The following activities must be carried only. out, see following paragraphs for an extensive description of the main In order to ensure continued good and activities: safe operation of the boiler, it should be inspected at least once per year. -
Seite 22: Cleaning The Condensate Receptacle
Maintenance Cleaning the condensate receptacle Cleaning and refilling the syphon Inspection of combustion chamber Cleaning the condensate receptacle • Disconnect the plug of the fluegas temperature sensor (1); • Remove the internal fluegas pipe (2) of the boiler in order to create access to the condensate receptacle;... -
Seite 23: Water Pressure And Quality
Maintenance Water pressure and quality Combustion analysis Gas tightness check Check if the water pressure and quality Check the combustion at full load and Check the tightness of all sealed meet the requirements. Consult the minumum load, correct the settings if connections with an approved soap or chapter “commissioning: water and necessary. -
Seite 24: Maintenance Protocol
Maintenance Maintenance Protocol Maintenance Protocol Econoflame R6000 Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output (Hi) [kW] Engineer System Water pressure [bar] Water pH Water hardness [dºH] Water chloride [mg/l] Water ∆T full load [ºC] Water ∆p [kPa]... - Seite 25 Lockouts In case of a lockout, a warning triangle (E) and a flashing error code appears on the display. The cause of a fault should first be determined and eliminated before the boiler is being reset. In case the lockout appears more than twice within 6 minutes or maintains for longer than 6 minutes, the error code is added with a “...
- Seite 26 Lockouts No. Error type Explanation Possible solution Lockout Error gas valve V1, flame ionisation signal Check closing position of valve V1 within gas combi detected longer than 5 seconds after burner stop. valve, replace gas valve. Lockout Error gas valve V2, flame ionisation signal Check closing position of valve V2 within gas combi detected longer than 5 seconds after burner stop.
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Seite 27: Sensor Values
Sensor values The diagrams show the sensor values Water flow and fluegas temperature sensor (5kΩ NTC) for all boiler sensors and optional sensors available in accessory kits. The diagrams contain average values, as all sensors are liable to tolerances. When measuring the resistance values, the boiler should always be switched off. - Seite 28 Declaration of Conformity Econoflame R6000...
- Seite 29 Notes...
- Seite 30 Stokvis Industrial Boilers Service: International Ltd. 96R Walton Road East Molesey SURREY KT8 0DL Tel. 08707 707747 Fax 08707 707767...