Installation Instructions - Novoferm Novomatic 553 S III Bedienungsanleitung

• Installation Instructions

Please read these instructions carefully prior to
installation!
Installation should only be carried out by persons
qualified to do so!
Incorrect installation can put the safety of persons at
risk!
In case of improper installation, the manufacturer's
guarantee becomes void.
Preparing for installation
1. In order to allow mains connection, a socket
must be available on site - the supplied mains
connecting cable has a length of 80 cm.
2. Check the stability of the door. Retighten the
screws and nuts on the door.
3. Check if the door is running smoothly. Lubricate
shafts and bearings. Check the petension of the
springs and if necessary re-adjust.
4. Establish the door's highest point of travel (see
figure 6).
5. Close the door and disable any existing locks
out of operation, if necessary dismantle.
Parts of latching devices, which could
form pinch or shear points, have to be
dismantled.
6. For garages without a second entrance, an
emergency release is required (accessory).
7. If a wicket pass door is included, fit the wicket
door contact.
8. Insert the light bulb into the operator and fasten
the lamp cover with 2 screws 4.2 x 50.
0
The following tools are required
- Drilling machine with
10 mm masonry drill
4 mm metal drill
- Metal saw
- Spanner, sizes 10, 13 and 17 mm
- Slotted screwdriver, width 3 mm
- Phillips screwdriver, size 2 x 100
- Spirit level
Attention: Check the supplied screws and wall
plugs prior to use to ensure that these are suitable for
the strctural conditions on site.
1
Supply package = complete set
Items 2 - 9 are pre-assembled
1. Operator head
2. Chain sprocket
3. Track, operator side
4. Carriage
5. Toothed belt or chain
6. Deflection roller
7. Connector
8. Track, door side
9. Tensioner
10. Wall bracket
11. Door connector attachment
12. Linking bar
13. Central support
14. Bag of screws
15. Hand transmitter
16. Support straps
17. Telescopic fitting for sectional doors
(accessory)
2
Overview
3
Track
Remove the packaging and fold out the track to its
Retain these installation, operating and maintenance instructions for the full duration of the operator's service life!
4
full lenght. Push connector (7) centrally over the
joint.
4
Fastening the track to operator head
Slot track (as illustrated) with chain sprocket (2) onto
the operator shaft (1a) and screw down with the 4
self-tapping screws.
5
Fitting the connector attachment
5a
The enclosed door connector attachment is
suitable for all Novoferm up-and-over doors and
Novoferm ISO20 sectional doors.
Position door connector attachment (11) centrally on
the top edge of the door leaf.
Mark fixing holes and drill using 4 mm metal drill
(max. Drilling depth 10 mm) or use the existing drill
holes. Screw on attachment using enclosed self-
tapping screws 6.3 x 16 (4 - 6 screws up-and-over
door, 6 screws - ISO20).
5b
For other sectional doors, use telescopic fitting
(17) (accessory).
6
Attaching the wall bracket
In order to ensure that the door can run freely
underneath the track, distance "x" must be greater
than 20 mm. Choose distance "x" so that the angle of
the linking bar does not exceed 45° (see figure 11).
Mark the door's highest point of travel "a" plus
distance "x" on the lintel.
Hold wall fastening (10) at the total height ("a" + "x")
vertically over the door connector attachment drill,
drill holes for wall plugs and screw the wall bracket
onto the wall.
7
Suspending the boom from the ceiling
Attach central support (13) to track (8) in front of the
connector (7).
8
Support straps
Positioning the prefitted operator at an angle to the
door, screw to wall bracket (10). Lift up operator,
making sure that it cannot fall down, and align in such
a way that the track runs horizontal and parallel
between the door tracks.
9
Establish the length of the support straps for the
operator head and the central support. If necessary,
shorten using a saw, and then screw in place.
Note: Before starting any drilling, cover over track
and operator head to protect them from drilling dust.
Mark fixing points on the ceiling, drill 10 mm holes for
plugs and screw on support straps.
10
If the toothed belt or chain appear to be too slack,
slight retensioning may be required. It may be
necessary to take up the slack by adjusting the
support straps.
11
Connecting the door connector attachment
to the carriage
Place linking bar (12) between carriage (4) and the
door connector attachment (11) and connect at both
ends with the bolts. Provide bolts with security clips.
Attach security clips to bolts.
12
Disengaging the carriage
In order to carry out further work, it may be necessary
to disconnect the operator from the door by pulling
the pull cord on carriage (4) and move the door
manually.
Note:
If the door is to be operated manually for a
longer period of time, then the locking pin must be
removed from parking position (a) on the left and with
theopull cord in locking position (b).
In order to relock, return the locking pin into the
parking position (a) on the left and restore the
connection between the operator and the door. On
the next movement, the carriage automatically re-
engages.
13
Aligning the aerial / Connecting plan
Note:
It is essential to pull out the mains plug
before opening the cover!
13
Do not connect any live leads, only
potential-free buttons and potential-free
relay outputs. Finally, replace the cover and
screw down.
Before using the operator for the first
time, it must be tested to make sure that it
is working properly and safely (see
section on Maintenance/Checks).
E. Connecting the aerial
Route the aerial on the housing exit upwards.
When using an external aerial, the shielding
must be assigned to the adjacent terminal (F, on
right) 13b.
F. Connection for external impulse generator
(accessory, e. g. key switch or digital coder) 13b
G.Input STOPA
A break at this input end causes the operator to
stop or prevents it from starting up.
Connection for wicket door contact 13c
(accessory)
H. Input STOP B
A break at this input end causes the operator to
automatically change direction during the closing
cycle.
Connection for 2-wire photocell EXTRA 626 13d
(accessory).
Connection for optical closing edge safety device
OSE 13e (accessory).
I Voltage supply 24 V DC , max. 100 mA
Connection for 24V signal/traffic light 13f
(accessory).
Connection for external receiver 13g.
J. Plug-in base for radio receiver
K. Connection for external lighting (with earth) or
signal light (protection class II, max. 500W) 13h.
• Impulse generators and external safety devices
In case of increased need for personal safety, in
addition to the operator's internal force limit, we
recommend installing a one-way photocell. Further
information on our range of accessories can be
found in our sales literature. Consult your specialist
dealer.
• Warning sticker
Place the sticker clearly visible on the inner surface
of the door.
• Dismantling the operator
1. Pull out the mains plug and disconnect all existing
terminals.
2. Disconnect door and operator. Fix door.
3. Proceed according to points 3 to 13 of the
installaton Instructions but in reverse sequence.
GB
connect