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• Make sure that you can always perform
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your work in a stable environment.
• Secure the assembly/maintenance
site with safety ribbon to keep others
(children!) at a distance.
• Maintenance must only be performed
by a qualified installation company
and/or qualified personnel.
• Make sure there is enough light.
• Only use appropriate tools, especially
when tensioning the torsion springs.
5. Guidelines
DOCO International had carried out the
"Product Test" of this door (Initial Type
Testing = ITT) by the SP institute in Sweden,
known as Notified Body No. 0402.
Documents regarding this ITT can, in
consultation with DOCO, be transferred to the
company which produces the door. This is necessary
to complete the Technical File.
NOTE: CE-approved only using the correct DOCO-
components.
It is the responsibility of the installation company
to ensure that the chosen E-operator and panels
are according to the product standard EN13241-1
and have carried out the necessary ITT.
If a wicket door is to be installed, it is the responsibility
of the installation company to ensure that the
complete door conforms to the product standard
EN13241-1 and have carried out the necessary ITT.
6. Fixing material building
The necessary fixings to ensure the Industrial
Door System door to the building and/or ceiling, are
not included! It is the responsibility of the installer
to make sure that the building structure is safe/
strong enough, to accept the door and its fixings.
The installer is also responsible for using the correct
fixing materials on the right foundation (stone,
concrete, steel, wood). In the image section there
will be therefore no specification included.
Door weight for roofload: 510 N/m2
Using doorblads between 7-14 kg/m2
7. Trackset assembly
When you received a trackset kit you can skip this
section. When you build your own trackset follow
next construction guideline:
Drilling:
Use M8 bolt (14010 or 14023) and nuts (14022
or 14013) every 650 mm (max.) between below
connections, predrill Ø8,5mm:
Vertical Trackset: connection between, Vertical
Angle 290030-series and Track 22000-series.
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Horizontal Trackset: connection between, Curve
215091-series and C-track 220016-series.
Connection
between
vertical
angle
290030-series and connection brackets
235300 - 235307
Use 1 M8 bolts / nuts (as above) between track and
connection bracket and 1 M8 bolts / nuts (as above)
spread out between Vertical angle and connection
bracket.
More information see: Technical Production Book
Riveting:
Minimum rivet size: 5mm, every 650 mm (max.)
between below connections.
Rivets need to fixed in accordance with the
instructions / manual of the rivet equipment.
Vertical Trackset: connection between, Vertical
Angle 290030-series and Track 22000-series.
Horizontal Trackset: connection between, Curve
215090-series and C-track 220016-series.
Connection between vertical angle 290030-series
and connection brackets 235300 - 235307.
Use 1 rivet (as above) between track and connection
bracket and 2 rivets (as above) spread out between
Vertical angle and connection bracket.
More information see: Technical Production
Book
8. Panel assembly
The panels need to be assembled according
the Industrial Panel Assembly Manual
9. Application Range
This hardware set has been developed for
commercial use
HL
Maximum width
6500 mm
Minimum height
2500 mm
Maximum height
6000 mm
Minimim high lift
1700 mm
Maximum high lift
4100 mm
DH + HL
< 9947 mm
Max door leaf weight
350 kg
Maximum temperature range outside*
-20 °C / +50 °C
Relative humidity
5 - 90%
VL
Maximum width
6500 mm
Minimum height
2500 mm
Maximum height
5600 mm
Max door leaf weight
350 kg
Maximum temperature range outside*
-20 °C / +50 °C
Relative humidity
5 - 90%
* Big differences in temperature between the inside
and outside can cause deflection in the panel
sections (bi-metal effect). In particular dark colored
panels are susceptible to this problem and should
be avoided. Care should be taken during manual
handling as there is a big risk of damage.
10. Handover
Handover the following documents to the end user:
• This manual (assembly, maintenance
and disassembly)
• User manual
• Service logbook
• Declaration of Performance (DoP)
• Declaration of Conformity (DoC), only
in case of a Power operated door
• Inform the end user how to handle
in case of malfunctions
11. First use
The first use of the Industrial Door System has to
be carried out by the installer. After that ALL users
need to be instructed. For more information refer to
the user manual.
12. Electric operator (optional)
Mount the operator according the supplier's manual.
NOTE: In case of power failure it should be possible
to unlock the door using the emergency release
from the operator. The door leaf may only in that
case, be operated with a handle. If there is no
second entrance to the garage, we recommend an
external release lock (art 280004) be fitted. Do not
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06-2019 | Low Level
06-2019 | Low Level
fit a pull cord, shoot bolt or lock to an electrically
operated door. Ensure that the horizontal tracks are
long enough for the electrically operator, this is with
reference to the operator drawbar. In the event that
the tracks are too short, a longer horizontal track kit
should be used.
13. Operator settings
Adjustment to the operator should be carried out
in accordance with the operator manufacturers
manual.
Please note that our hardware kits have been CE
approved for use with the operators specified in
our ITT report and enclosure B. Should a different
operator be chosen, then the installer must carry
out a peak force analysis in accordance with EN
12445 and EN 12453.
14. Disassembly
Disassembly should be only carried out by an
qualified industrial door company / installer.
The door should be disassembled in the reverse
sequence to the assembly manual.
15. Disposal
All parts of this Industrial Door System can be easily
disposed of.
Please consult your local authorities on this matter.
Procedure:
• Release tension of the torsion springs!
- Insert the 1st tensioning bar
into the tensioning head
- Keep a good grip on the 1st tensioning bar
and carefully undo the bolts on the tensioning
head and transfer the spring tension.
- Now place the 2nd tensioning bar in
the next hole of the spring plug and
carefully release the spring. The spring
is released from top to bottom.
- Again, fit the 1st tensioning bar to
the spring plug and release.
- Repeat steps 3-4 until the spring is released.
- Repeat steps 1-4 for the
other spring (springs).
• Remove the electrical operator, according
the manual of the electrical operator
• Release the bolts in the cable drums and
remove the steel cables from the cable
drums. Be careful for any remaining tension
in the cables, check if the cables are slack!
• Remove the power-unit. Do this by first removing
the coupler and then carefully sliding both shaft
halves out of the bearing plates. Be aware
that components may slide along the shaft!
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