Causes And Solutions Of Air Compressor Failure - SATA AE5801 Betriebsanleitung

X. Causes and solutions of air compressor failure
Fault symptom
Output air volume increased or
low pressure
Too high pressure or a sound
from the safety valve
Oil in the air or too high oil
consumption
Excessive vibration of
compressor
Loud sound during rotation
Overheat of compressor parts 1. Incorrect direction of rotation, no heat
AE5801/AE5802/AE5803
Possible causes
1. Required air volume greater than rated value
2. Intake filter blocked
3. Valve plate with carbon deposit or stuck by
foreign matter
4. Loose valve seat or damaged gasket
5. Valve wear or spring failure
6. Piston ring or cylinder wall broken
7. Too low speed
8. Leakage at the exhaust pipe or joint
1. The set output pressure greater than rated
pressure.
2. Pressure switch or relief valve damaged.
3. Too low set pressure or damage of safety
valve.
1. Excessive oil.
2. Oil ring installed incorrectly or worn
3. Oil with improper viscosity used.
4. Piston ring or cylinder wall broken.
5. Air vent blocked.
1. Too high operating pressure.
2. Pulley not aligned or loose.
3. Unstable foundation.
1. Loose valve seat.
2. Cylinder head impacted by piston.
3. Connecting rod bearing alloy worn.
4. Bearing bush broken.
dissipation.
2. Too high operating pressure.
3. Insufficient or improper lubricating oil.
4. Too high ambient temperature or poor
ventilation.
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Solutions
1 U s e a n a i r c o m p r e s s o r w i t h a l a r g e r
horsepower to replace the current one.
2. Clean the filter element or replace it with a
new one.
3 Remove and clean it.
4. Tighten the valve seat or replace the gasket.
5. Replace it with a new one.
6. Replace it with a new one.
7. Adjust the belt tension or replace it with a new
one.
8. Check the pipe or joint with soapy water and
tighten it.
1. Adjust the pressure setting.
2. Replace it with a new one.
3. Adjust the pressure or replace it with a new
one.
1. Adjust the oil level.
2. Replace it.
3. Change to the correct lubricating oil.
4. Replace it with a new one.
5. Clear the blockage.
1. Reduce the operating pressure.
2. Adjust or tighten it.
3. Shim or fix it.
1. Tighten the valve seat.
2. Install a thicker gasket.
3. Renew the bearing alloy.
4. Replace the bearing bush.
1. Change the wiring.
2. Reduce the operating pressure.
3. Change to the correct lubricating oil.
4. Change to a well ventilated place.
PT JA ES
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