Maintenance - King Tony 9HYCR4 Montage

9HYCR4, 9HYCR6,
GB
9HYCR10, 9HYCR12,
9HYCRH5
WARNINGS -
Safe usage instructions
1. Study, understand and follow all instructions before
operating this jack.
2. Do not exceed rated capacity.
3. Use only on hard level surface.
4. It is recommended to brake and chock the vehicle.
5. Do not move or transport the vehicle while on the
jack.
6. Lifting device only. Immediately after lifting, sup-
port the vehicle with support stands.
7. Lift only on areas of the vehicle as specified by
the vehicle manufacturer, and only centrally on the
lifting saddle.
8. No person shall remain in, on, or get bodily under
a load that is being jacked or is supported only by
a jack.
9. Only original accessories and spare parts shall be
used.
10. No alterations shall be made to this jack.
11. Failure to follow these warnings may result in per-
sonal injury and/or property damage.
Assembly
Mount plastic handle on tube lever with inner projec-
tion to fit into slot. Push tube lever into handle until
screw and nut can be mounted (use a rubber hammer
to adjust handle position).
Then place lever in tipping gear, and secure it with tip-
ping gear screw fitting into slot in tube lever.
Use
Lifting: Activate lever tube up and down using full
strokes.
Lowering: Pull lever tube up, then slowly turn counter
clockwise.

Maintenance

Maintenance and repair must always be carried out by
qualified personnel.
Daily: Inspect jack for damages.
Monthly: Lubricate all mechanical parts with a few
drops of oil.
Refilling of oil: Pump and cylinder form a closed sy-
stem and refilling of oil is only necessary in exceptional
cases. To check the oil level it is necessary to take out
the pump, complete:
1. pump the jack half-way up.
2. keep the handle vertically and block the piston
rod (39) in the inmost position by a screw or the like
through the hole in the re-lease bracket. (47). Mind the
inner spring.
3. Remove handle and tipping gear as well as two
screws (8) on the top of the lifting frame.
4. Unfasten screw (30) and disconnect the piston rod
and the base frame by lifting the lifting frame.
5. Lift the loose complete pump up and out of the
lifting frame.
Correct oil level is up to lower edge of filling hole (28)
keeping the complete pump vertically and the piston
rod pushed in. Too much oil might cause imperfect
pump function.
Oil quantity: 9HYCR4, 9HYCR6:
Oil quantity: 9HYCR10, 9HYCR12,
9HYCRH5 :
Any good hydraulic oil of viscosity of ISO VG15 can be
used.
NEVER USE BRAKE FLUID.
Safety Inspection
According to national legislation - minimum once a
year though - the jack must be inspected by a profes-
sional: damages, wear and tear, adjustment of the
safety valve, hydraulic unit for leakages.
Possible faults and how to overcome them
1. The load is dropping occasionally: Verify the play
between release bracket (47) and lever tube. Adjust
the two nuts (11) until the play is 1-2 mm, irrespec-
tive of the lever tube position (vertical or horizontal).
2. The jack does not lift to maximum position: refill
with oil.
3. The load is dropping: leaking pump valves or worn
seals. Inspect the valve seats + balls under plug
(31) and change seals in lifting cylinder.
4. The hydraulic unit is leaking: exchange worn seals
with repair kit.
Spare parts
Replace worn or broken parts with genuine jack manu-
facturer supplied parts only. All major parts may not be
provided after discontinuation of a model.
Destruction
Oil must be drained off and legally disposed of.
0,8 l
1,3 l