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GANSOW 31B SCRUBBER DRYER
SERVICE AND PARTS
MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way,
Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email:
info@clemas.co.uk
Web:
www.clemas.co.uk
2 ENGLISH

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Inhaltsverzeichnis
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Inhaltszusammenfassung für Clemas & Co GANSOW 31B

  • Seite 1 GANSOW 31B SCRUBBER DRYER SERVICE AND PARTS MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: 01684 850777 Fax: 01684 850707 Email: info@clemas.co.uk Web: www.clemas.co.uk 2 ENGLISH...
  • Seite 2 ENGLISH 3...
  • Seite 3: Inhaltsverzeichnis

    INDEX: IMPORTANT WARNINGS…………………………………… INSTRUCTIONS BEFORE OPERATING…………………… 5 PRACTICAL GUIDE FOR THE OPERATOR……………… INSTRUCTIONS…………………….…………………….… TROUBLESHOOTING…………………….………………… CLEANING AND MAINTENANCE…………………….…… OPTIONAL ACCESSORIES…………………….…………… CE CONFORMITY DECLARATION………..…….………… TECHNICAL SPECIFICATION…………………….………… 22 SPECIAL INFORMATION FOR 10. USING THE BATTERIES AND CHARGER………………… 23 CONTROL AND MAINTENANCE 11. OPERATIONS…………………….…………………….…… 4 ENGLISH...
  • Seite 4: Important Warnings

    IMPORTANT WARNINGS: 1.1. IMPORTANT! This appliance is not suitable for removing dusts hazardous to health. 1.2. IMPORTANT! This appliance is not suitable for washing carpet or textile floors or wood floors not treated with non-absorbent resin. 1.3. This appliance is not approved for use on public roads or highways. 1.4.
  • Seite 5 - unplug the plug from the charger from the charger socket; remove the key from the control panel. ATTENTION Before changing the main fuse, disconnect the battery cables from the respective terminals (danger of short circuit). 1.11. Under no circumstances may the charger leads (connecting the charger to the machine) supplied be modified.
  • Seite 6: Instructions Before Operating

    1.16. IMPORTANT! Rooms where batteries are being charged should always be well ventilated. * Not relevant to maintenance free gel batteries INSTRUCTIONS BEFORE OPERATING: 2.1. Before operating a battery-powered machine, please read all the following instructions and the instructions for use of the charger (if purchased).
  • Seite 7: Practical Guide For The Operator

    The transition of one LED to another with a delay of just 15 seconds ensures a prompt response in the event of flat batteries to avoid discharging them further and therefore irreparably reducing their working life. 2.4. IMPORTANT! The machine must not under any circumstances be started up with the front and top lids raised.
  • Seite 8 3.4. Make sure the cap of the dirty water tank (on the right) drain hose is correctly in place. Perfect closure of the cap is essential to obtain a vacuum in the collection tank and therefore maximum suction power. 3.5. Turn the key switch clockwise to start the machine.
  • Seite 9: Instructions

    INSTRUCTIONS: 4.1. SERIES "B" MODELS WITHOUT DRIVE: The appliance is equipped with a patented drive system - as the brush rotates in contact with the ground, it draws the whole machine along at the correct working speed. By pushing slightly, the drive speed can be increased as required. Holding it back slows it down.
  • Seite 10 4.3. By means of a vacuum created inside the collection tank, the used water and the dirt are completely absorbed and conveyed to the dirty water tank. To prevent dirty water or foam damaging the vacuum motor, the collection tank is protected by two sensors (electrodes) which shut the machine down when the tank is full (they also detect the level of any foam present).
  • Seite 11 simpler and more effective, the appliance is fitted with an exclusive system: the tank tilts backwards, after raising the lid, lift the tank until it rests on the chassis (empty before tilting); after removing the cap, lower the drain hose to allow the water to run off rapidly;...
  • Seite 12 4.8. When parking the machine, you are recommended to lower the brush head to anchor it to the ground. 4.9. The machine has a rapid brush replacement system: 1- turn the key to the off position (anticlockwise as far as it will go), 2- use the pedal to lift the brush head, 3- hold the brush with both hands and turn it sharply in the normal direction of rotation.
  • Seite 13 same in all the battery cells. Dry cells shorten battery life and may cause irreparable damage to the entire battery (not relevant to maintenance-free gel batteries). ATTENTION If the battery is damaged, the acid is highly corrosive! 4.12. IMPORTANT! Rooms where batteries are being charged should always be well ventilated.
  • Seite 14: Troubleshooting

    5. TROUBLESHOOTING: 5.1. No water is delivered, check that: the brush is moving, if necessary, activate the brush by using the button on the left of the control panel, there is water in the tank and the level is above the filter (the red LED on the switch board is flashing), if necessary, top up and add detergent, the clean water filter is not clogged,...
  • Seite 15 Gansow Distributor Technical Assistance Service if necessary. check the main fuse. check the charge of the batteries and if necessary, charge. 5.4. Water is not sucked up, although the motor is operating; make sure the cap is correctly in place on the drain hose. make sure the suction hose between the squeegee and the dirty water tank is not blocked.
  • Seite 16 turn round or replace excessively worn squeegee blades. They can be reversed to extend the working life, STRAIGHT SQUEEGEE: adjust pressure on the ground using the screw on the mobile support, tightening lightens the pressure, unscrewing increases pressure. PARABOLIC SQUEEGEE: adjust pressure on the ground by tightening the adjustment nuts above the levelling wheels on the back of the squeegee.
  • Seite 17: Service And Maintenance

    6. SERVICE AND MAINTENANCE: 6.1. Before any servicing or maintenance work is carried out on the machine and before any parts are replaced: drain both tanks completely, unplug the plug from the charger from the charger socket, turn off the key switch. 6.2.
  • Seite 18: Optional Accessories

    6.8. Perform battery maintenance regularly to maintain their efficiency and extend their working life. They are expensive and should be kept in good condition. 6.9. The outlet slits on the suction motor should be checked and cleaned regularly, especially where there is a considerable amount of fluff in the atmosphere.
  • Seite 19 31 B 46/50 41 B/BF 53/57 61 B/BF 53/57 Cleaning width 460/500 530/570 530/570 Squeegee width Capacity per hour theor. m²/h 1840 2120/2930 2120/2930 Maximum speed km/h 4/5,5 4/5,5 Number of brushes Brush diameter Max. brush pressure 31.5 31.5 Pressure of brush head g/cm on the ground Brush rotation speed...
  • Seite 20 TECHNICAL SPECIFICATION: 61 B/BF 65/68 71 BF 70/72 71 BF 85 Cleaning width 650/680 700/720 Squeegee width 1000 1000 1150 Capacity per hour theor. m²/h 2120/2930 3850 4675 Maximum speed km/h 4/5,5 Number of brushes Brush diameter Max. brush pressure 31,5 Pressure of brush head g/cm...
  • Seite 21 TECHNICAL SPECIFICATION: 124x69x113 Machine size 163x76x111 167x86x111 X/Y/Z 139x69x113 Total oscillation value m/s² <2,5 <2,5 <2,5 91 BF 70/72 91 BF 85 101 BF 70/72 Cleaning width 700/720 700/720 Squeegee width 1000 1150 1000 Capacity per hour theor. m²/h 3850 4675 3850 Maximum speed...
  • Seite 22 TECHNICAL SPECIFICATION: Brush motor power Drive ELECTRONIC ELECTRONIC ELECTRONIC Nominal drive motor power Suction motor power Sound pressure dB(A) Solution tank Collection tank Diaphragm Drive wheel diameter Pivoting wheel diameter Net weight without batteries Number of batteries Voltage of batteries in series Machine size 139x76x113...
  • Seite 23 TECHNICAL SPECIFICATION: Cleaning width 700/720 Squeegee width 1150 1000 1150 Capacity per hour theor. m²/h 4675 3850 4675 Maximum speed km/h Number of brushes Brush diameter Max. brush pressure Pressure of brush head g/cm on the ground Brush rotation speed Brush motor power Drive ELECTRONIC...
  • Seite 24 TECHNICAL SPECIFICATION: Number of batteries Voltage of batteries in series Machine size 167x86x115,5 163x76x115,5 167x86x115,5 X/Y/Z Total oscillation value m/s² <2,5 <2,5 <2,5 101 BF 70/72 S 101 BF 85 S 131 BF 100 S Cleaning width 700/720 1000 Squeegee width 1000 1150 1150...
  • Seite 25 TECHNICAL SPECIFICATION: Nominal drive motor 1100 power Suction motor power Sound pressure dB(A) Solution tank Collection tank Diaphragm Drive wheel diameter Pivoting wheel diameter Net weight without batteries Number of batteries Voltage of batteries in series Machine size 163x76x115,5 167x86x115,5 168x102x115,5 X/Y/Z Total oscillation value...
  • Seite 26: Ce Conformity Declaration

    CE CONFORMITY DECLARATION We hereby declare that the machine described below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval.
  • Seite 27: Special Information For 10. Using The Batteries And Charger

    Fax: +49 (0)2303 2580 199 SPECIAL INFORMATION FOR USING THE BATTERIES AND CHARGER Do you know how much a set of batteries costs? Between about 650 and 2000 € according to the size of your machine. Should you have armoured tube batteries, the cost of a set is between 2500 and 2100 €.
  • Seite 28 Every battery should only be discharged to 70 or 80% of its rated capacity. You will overburden the batteries, if you use your machine too long, too often. How long you can safely work your machine, will be explained to you, when our service personnel installs your equipment.
  • Seite 29 A quarterly full charge. If loads are connected, e.g. BEM, a full charge could be needed after 3 weeks. Float charging at the instructed charging voltage. - Correct connection of the battery charger. Please take careful note that: the plug of the charger cable is firmly plugged into the machine; the mains plug is firmly fitted into the wall socket.
  • Seite 30: Run-In Instruction

    therefore damaged prematurely. Should you find loose post terminals, please do not simply tighten them, but remove them, clean the post and the terminal inside and out, smear with battery grease and refit tightly. - Run-in instruction Note that brand-new batteries need a running-in period and thus can not yet supply full power during the first 8 - 10 discharges.
  • Seite 31 Tap water has an electrical conductivity and will destroy the batteries. You can purchase distilled water at Electrical Wholesalers, from us, or from Petrol Stations. If you have any further questions about the handling of our battery machines then please contact your nearest Gansow representative or our head quarter in Unna / Germany.
  • Seite 32: Control And Maintenance 11. Operations

    CONTROL AND MAINTENANCE OPERATIONS: IMPORTANT Repairs should preferably be performed by qualified personnel. Only original spare-parts may be used. Modification of the machine without the approval of the manufacturer or the use of unauthorised materials invalidates the warranty as the structural condition of the machine may differ from that described in the certificate After any repair work by unauthorised personnel the machine must be officially approved by Gansow or a technician authorised by the company...
  • Seite 33 Table of recommended checks, inspections and maintenance and schedule, based on daily use of about four hours; Description of control interval interval interval interval interval WK.LY MTH.LY 4/MTH 6/MTH YR.LY 1. General controls Check the fixing and condition of the brush Check for water leaks from the tanks Clean the solution tank filters Make sure the switches and indicator lights...
  • Seite 34 Description of controls interval interval interval interval interval WK.LY MTH.LY 4/MTH 6/MTH YR.LY 4. Collection tank Make sure the drain hoses are not blocked Make sure the suction hose is not blocked 5. Batteries Check the condition of the cables and the seal of the cell caps.
  • Seite 35 IP Gansow GmbH Dreherstraße 9 59425 Unna www.gansow.de kundendienst@gansow.d Tel.: 0049 (0)2303 2580-0 36 ENGLISH...
  • Seite 36 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 37 85612 31 B 50 Verkleidung-Cover Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05328 VTVT00173 Schraube, Senkkopf-, M 6 x 25 countersunk head screw, M 6 x 25 0002 05096 VTDD00482 Mutter, Sechskant, M 6 hexagonal screw, M 6 0003 01728...
  • Seite 38 85612 31 B 50 0028 05557 VTRS00067 Rosette, M 5, schwarz collar, M 5, black 0029 31206 Aufkleber, Keil, grün, links, 31 B sticker, wedge form, green, left, 31 B 0030 05157 VTVR00073 Niete, Blind-, 4 x 12 rivet, 4 x 12 mm 0031 31208 Aufkleber, grün, 31 B 50...
  • Seite 39 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 40 85612 31 B 50 Verkleidung-Cover 0038 05114 VTRS00040 Scheibe, Unterleg-, 12 x 18 x 1 mm washer, 12 x 18 x 1 mm 0039 22256 LAFN01464 Hebel für Bürstenkopf, 31 B brush head lever, 31 B 0040 20489 LAFN01392 Verbindungslasche am Bürstenkopf connection link 0041 05116...
  • Seite 41 85612 31 B 50 BLATT/PAGE 2...
  • Seite 42 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011 GESTELL/FRAME BLATT/PAGE: 02...
  • Seite 43 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 44 85612 31 B 50 Gestell-Frame Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 24000 Gestell 31 B frame, 31 B 0002 14330 RTRT00063 Lenkrolle, 125 mm caster wheel, 125 mm 0003 75258 VTVT00326 Schraube, Schloss-, M 8 x 30 carriage bolt, M 8 x 30 0004 75057...
  • Seite 45 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 46 85612 31 B 50 Wassertank-Tank Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05241 VTVT06238 Schraube, Sechskant, M 6 x 35 hexagonal screw, M 6 x 35 0002 05123 VTRS00043 Scheibe, Unterleg-, M 6 washer, M 6 0003 05120 VTRS00042 Scheibe, Unterleg-, M 8...
  • Seite 47 85612 31 B 50 0028 13382 GUVR00034 Elektrodendichtung probe sealing 0029 40985 DBDB00918 Elektroden, Satz probe, set 0030 31213 Tankdichtung, Green Line, Meterware sealing for tank, Green Line, by the meter 0031 05238 Blindniete, 3 x 14 mm Rivet, 3 x 14 mm 0032 13458 RCVR00120 Kappe, Abdeck-, 51 mm, schwarz...
  • Seite 48 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 49 85612 31 B 50 Wassertank-Tank 0038 05121 VTRS17677 Scheibe, Unterleg-, M 10 washer, M 10 0039 05351 VTRS00053 Schraubensicherungsring, M 8 packing ring, plastic, M 8 0040 02060 CEVR00016 Tankscharnier tank hinge 0041 05118 VTRS00503 Scheibe, Unterleg-, M 8 washer, M 8 0042 05136 VTRS01080 Federring, M 8...
  • Seite 50 85612 31 B 50 0065 05327 VTVT00179 Schraube, Senkkopf-, M 8 x 30 countersunk head screw, M 8 x 30 0066 03515 LAFN01281 Tankhalter buffer for tank 0067 05351 VTRS00053 Schraubensicherungsring, M 8 packing ring, plastic, M 8 0068 05121 VTRS17677 Scheibe, Unterleg-, M 10 washer, M 10 0069...
  • Seite 51 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 52 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 53 85612 31 B 50 Schlaeuche-Hoses Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 13933 MEVR00370 Schlauchklemme, 44 - 47,5 mm hose clip, 44 - 47,5 mm 0002 14716 TBFX00011 Schlauch, Saug-, 720 mm suction hose, 720 mm 0003 14672 MPVR01097 Clips, Schlauchhalterung-,...
  • Seite 54 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 55 85612 31 B 50 Schaltkasten-Switch box Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31200 Schaltkasten, komplett, 31 B switch box, complete, 31 B 0002 31201 Aufkleber, Schaltpult, 31/41 B sticker, switch board, 31/41 B 0003 KTRI15040 Schalter, Turbinen-, komplett switch, turbine, complete...
  • Seite 56 85612 31 B 50 BLATT/PAGE 7...
  • Seite 57 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 58 85612 31 B 50 Verdrahtung-Wiring Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31227 Verdrahtungsplatte, komplett, 31 B wiring plate, complete, 31 B 0002 06328 MECI00053 Schütz, 124 A contactor, 124 A 0003 06328 MECI00053 Schütz, 124 A contactor, 124 A 0004 14643...
  • Seite 59 85612 31 B 50 0027 14171 MEVR00377 Halter, Flachstecksicherungs-, mit Kabel fuse holder with cable 0028 01724 MEVR00160 Polklemme "Minus" post terminal, minus 0029 06920 VTDD00030 Isoliermutter für Sicherungseinsatz insulating nut for fuse insert 0030 06918 MEVR00329 Sicherungseinsatz, 75 A fuse insert, 75 A 0031 06957...
  • Seite 60 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 61 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 62 85612 31 B 50 Magnetventil-Solenoide valve Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 01399 FTAC00001 Stand-Sieb, 1/2" strainer, 1/2", for clean water tank 0002 01756 RCVR00091 Reduzierstück, 3/4" x 1/2" reducer, 3/4 " x 1/2 '' 0003 12476 RCVR00109 Winkel-Einschraubstutzen, 12 mm...
  • Seite 63 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011 BUERSTENKOPF/BRUSHHEAD BLATT/PAGE: 09...
  • Seite 64 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 65 85612 31 B 50 Buerstenkopf-Brush head Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05138 VTVT01124 Schraube, Zylinderkopf-, M 10 x 35 slotted head screw, M 10 x 35 0002 12370 RTRT00049 Ablenkrolle guide roller 0003 12469 LAFN01316 Buchse, 15/2 x 5 x 17,2mm, M 10...
  • Seite 66 85612 31 B 50 0027 41539 LAFN01543 Winkel, Bürstenkopf, 31 B bracket for brush head, 31 B 0028 75135 MPVR01575 Abdeckkappe, M 8 cover for srew, M 8 0029 05220 VTDD86484 Mutter, Sechskant-, selbstsichernd, M 8 hexagonal nut, self sealing, M 8 0030 05118 VTRS00503 Scheibe, Unterleg-, M 8...
  • Seite 67 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 68 85612 31 B 50 Saugfuss-Squeegee PMVR02023 Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41007 PMVR00464 Saugfussheber, komplett squeegee lift, complete 0002 12226 VTVR00082 Schäkel, 5 mm eye ring, open, 5 mm 0003 13150 CMCV00069 Drahtseil, 250 mm wire rope, 250 mm 0004 75154...
  • Seite 69 85612 31 B 50 0028 LAFN51074 Hülse für Ablenkrolle sleeve for guide roller 0029 05116 VTRS00505 Scheibe, Unterleg-, M 10 washer, M 10 0030 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0031 05119 VTRS00041 Scheibe, Unterleg-, M 6 washer, M 6 0032...
  • Seite 70 85612 MODELL/MODEL: 31 B 50 DATUM/DATE: 01/2011...
  • Seite 71 85612 31 B 50 Saugfuss-Squeegee PMVR02023 0038 LAFN05559 Halter für Stützrolle support for squeegee wheel 0039 05118 VTRS00503 Scheibe, Unterleg-, M 8 washer, M 8 0040 MLML49422 Feder an Stützrolle spring for squeegee wheel 0041 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0042 05119...

Inhaltsverzeichnis