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Installation and Operation Manual
X-VA-MT3600-eng
Part Number: 541B075AAG
February, 2011
®
Brooks
MT3600 Series
Metal Tube Variable Area Flowmeters
Model MT3602
Armored Flow
with Indicator
Models MT3600, MT3601 & MT3602
Model MT3600
with AP Alarm
5
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Verwandte Anleitungen für Brooks Instrument MT3600 Serie
Inhaltszusammenfassung für Brooks Instrument MT3600 Serie
- Seite 1 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 ® Brooks MT3600 Series Metal Tube Variable Area Flowmeters Model MT3602 Armored Flow with Indicator Model MT3600 with AP Alarm...
- Seite 2 Read before proceeding! Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. These products must be properly installed, operated and maintained to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, operating and maintaining Brooks Instrument products.
- Seite 3 We appreciate this opportunity to service your flow measurement and control requirements with a Brooks Instrument device. Every day, flow customers all over the world turn to Brooks Instrument for solutions to their gas and liquid low-flow applications. Brooks provides an array of flow measurement and control products for various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices, analytical instrumentation, semiconductor manufacturing, and more.
- Seite 4 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
- Seite 5 Contents Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Paragraph Page Number Number Section 1 Introduction Description ............................1-1 Design Features ..........................1-1 Specifications ............................. 1-1 Optional Equipment ..........................1-3 Section 2 Installation General ..............................
- Seite 6 Contents Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Figures Figure Page Number Number MT3600 Series with Indicator Dimensions ..................1-6 MT3600 Series Meter with Alarm Dimensions ..................1-7 MT3602 with Indicator and Standard Valve on Inlet Dimensions ............1-8 MT3602 with Indicator and Standard Valve on Outlet Dimensions ............
- Seite 7 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 1-1 Description The Brooks ® MT3600, MT3601 and MT3602 armored flowmeters are designed to be reliable and economical high flow rate purge meters with 10% full scale accuracy.
- Seite 8 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Ambient Temperature Limits -20°F to 122°F (-29°C to 50°C) Operating Fluid Temperature Limits Maximum: 500°F (260°C) Minimum: -20°F (-29°C) Minimum/Maximum temperature with: Buna O-ring -20°F (-29°C) to 250°F (121°C) EPR O-ring: -20°F (-29°C) to 300°F (149°C) Kalrez...
- Seite 9 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Table 1-2 Maximum Non-Shock Pressure Table Maximum Pressure: Threaded and socket-welded meters: Up to 1500 psig at 200°F (93.3°C). Maximum non-shock pressure (psi) versus temperature for ANSI standard pipe flanges: -20°F to 100°F 200°F...
- Seite 10 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Alarm Electrical Classification All alarms are CSA: Canada and USA certified intrinsically safe, explosion proof or in non-incendive. All alarm configurations are suitable for indoor and outdoor operation.
- Seite 11 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Alarm Altitude 2,000 meters Alarm Humidity 50 - 80% Relative Humidity Pollution Degree 2 Degrees Installation Category II Ambient Operating Temperature -20°F to 122°F (-29°C to 50°C) Operating Fluid Temperature Limits -20°F to 250°F (-29°C to 121°C) Alarm Dimensions and Wiring Diagrams...
- Seite 12 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 (MM) MODEL 3602 MODEL 3600 MODEL 3601 (SCREWED CONN'S) (SOCKET WELD CONN'S) (FLANGED CONN'S) 1.75 (44) TYP. FLOAT (38.1) TRAVEL TYP. OUTLET CONN.
- Seite 13 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 MODEL 3602 MODEL 3600 MODEL 3601 (SCREWED CONN'S) (SOCKET WELD CONN'S) (FLANGED CONN'S) 4.25 TYP. (109) ALARM 4.16 ASSEMBLY TYP. (106) TYP. 4.031 (102) 3/4 CONDULET CONN.
- Seite 14 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Ref. No. KR-3602-189 Figure 1-3 MT3602 with Indicator and Standard Valve on Inlet Dimensions Ref. No. KR-3602-190 Figure 1-4 MT3602 with Indicator and Standard Valve on Outlet Dimensions...
- Seite 15 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Ref. No. KR-3602-191 Figure 1-5 MT3602 with Alarm and Standard Valve on Inlet Dimensions Ref. No. KR-3602-192 Figure 1-6 MT3602 with Alarm and Standard Valve on Outlet Dimensions...
- Seite 16 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Ref. No. KR-980-Z-919 Rev. C Figure 1-7 MT3600 Series Explosion-proof Alarm with One or Two Switches and Without Relays Ref. No. KR-980-Z-918 Rev. C Figure 1-8 MT3600 Series Wiring Diagram for Explosion-proof Alarm with One Switch and One Relay 1-10...
- Seite 17 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Ref. No. KR-980-Z-917 Rev. C Figure 1-9 MT3600 Series Wiring Diagram for Explosion-proof Alarm with Two Switches and Two Relays 1-11...
- Seite 18 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Ref. No. KR-981-Z-997 Rev. A Figure 1-10 MT3600 Series with Reed Switch Alarm with Remote Relay Installation 1-12...
- Seite 19 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Figure 1-11 Dimensions and Specs for Intrinsically Safe Switch Isolators 1-13...
- Seite 20 Section 1 Introduction Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 THIS PAGE WAS INTENTIONALLY LEFT BLANK 1-14...
- Seite 21 If the packing case is damaged, the local carrier should be notified at once regarding his liability. A report should be submitted to your nearest Product Service Department. Brooks Instrument 407 W. Vine Street P.O. Box 903...
- Seite 22 Instrument must have been purged in accordance with the following: All flow instruments returned to Brooks requires completion of Form RPR003-1, Brooks Instrument Decontamination Statement, along with a Material Safety Data Sheet (MSDS) for the fluid(s) used in the instrument.
- Seite 23 Section 2 Installation Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 2-7 Installation, MT3600 Series The Model MT3600 Series is installed as follows: a. Carefully remove the covers or plugs from the inlet and outlet of the flowmeter.
- Seite 24 Section 2 Installation Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 2-8 Electrical Connections - Alarm Refer to Figure 1-7 for internal wiring to terminal strip for reed switch only. Refer to Figure 1-8 for internal wiring to terminal strip for one reed switch and one DPDT electromechanical relay.
- Seite 25 Section 3 Operation Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 3-1 Pre-Start Check At a no flow condition, the indicator pointer should align with the "Ref." mark on the scale. If it is necessary to align the reference marks, refer to Section 4-3.
- Seite 26 Section 3 Operation Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
- Seite 27 Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 4-1 Overview There is no routine maintenance to be performed on Model MT3600 Series flowmeters and optional Alarm. Cleaning the MT3600 Series flowmeters and optional alarm is not required.
- Seite 28 Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 CAUTION This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures must be observed during the removal, installation, or other handling of internal circuit boards or devices.
- Seite 29 Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 4-3 Indicator Reference Mark (Zero) Adjustment This adjustment is performed at a no flow condition with the float at rest. 1. Completely stop fluid flow through the meter. 2.
- Seite 30 Section 4 Maintenance Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
- Seite 31 Section 5 Parts List Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 5-1 General When ordering parts, please specify: • Brooks Serial Number • Model Number • Part Description • Quantity (Refer to Figure 5-1 and Table 5-1).
- Seite 32 Section 5 Parts List Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Ref. No. LR-3600-051 Figure 5-1 MT3600 Series Parts Drawing...
- Seite 33 Section 5 Parts List Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Table 5-1 MT3600 Series Parts List SEQ # PART DESCRIPTION Meter Body Orifice Spring Float O'Ring 'Float Stop' O'Ring: Body/Adapter Ext. Tube & Adapter Weldment O'Ring: Ext./Housing Spring Indicator Follower...
- Seite 34 Section 5 Parts List Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
- Seite 35 Section A - Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Bulgarian Brooks Instrument Brooks Instrument. Brooks Instrument : (1) . (2) Brooks Instrument (PED) 0,5 bar (g) 25 mm 1" ( (PED).
- Seite 36 P ed instalací si p e t te následující instrukce! Spole nost Brooks Instrument konstruuje, vyrábí a testuje tento produkt tak, aby splnil mnoho národních a mezinárodních standard . P ístroje musí být ádn nainstalovány, používány a udržovány tak, aby byl zajišt n jejich nep etržitý provoz v rámci normálních technických specifikací. Musíte dodržovat následující...
- Seite 37 Section A - Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Dansk Grundlæggende vejledninger Læs disse før anvendelse! Brooks Instruments designer, fremstiller og afprøver sine produkter således, at de tilpasser sig både de indenrigs og internationale standarder. Disse udstyr bør installeres, bruges og repareres omhyggeligt, så...
- Seite 38 Lees ze voordat u verder gaat! Brooks Instrument ontwerpt, produceert en test haar producten zodanig dat ze voldoen aan vele nationale en internationale normen. Deze producten moeten correct worden geïnstalleerd, bediend en onderhouden zodat ze binnen hun normale specificaties blijven werken. De volgende instructies moeten worden toegevoegd aan en geïntegreerd in uw veiligheidsprogramma als u producten van Brooks Instrument installeert, bedient en onderhoudt.
- Seite 39 Olulised juhised Enne kasutamist lugege hoolikalt läbi! Brooks Instrument konstrueerib, valmistab ja katsetab oma tooteid selliselt, et need vastaksid paljude erinevate riiklike ja rahvusvaheliste standardite nõuetele. Ainult nõuetekohane paigaldamine, kasutamine ja hooldamine tagab toodete katkematu talitluse tavaspetsifikatsiooni raames. Brooks Instrument'i toodete paigaldamisel, kasutamisel ja hooldamisel tuleb täita alljärgnevaid juhiseid ja integreerida need asjakohasesse ohutusprogrammi.
- Seite 40 Perusohjeet Lue ensin ohjeet huolellisesti! Brooks Instrument suunnittelee, valmistaa ja testaa laitteensa vastaamaan useimpien kotimaisten ja kansainvälisten standardien vaatimuksia. Tuotteet tulee asentaa, käyttää ja huoltaa käyttöohjeiden mukaan jotta niiden toimivuus taataan. Brooks Instrumentin laitteiden asennuksessa, käytössä ja huollossa on noudatettava soveltuvia määräyksiä ja ohjeita, lisäksi mainitut ohjeet on huomioitava työsuojelun ohjeistuksessa.
- Seite 41 Brooks Instrument et que des personnes qualifiées effectuent le remplacement. Les pièces et procédures non autorisées peuvent porter atteinte au fonctionnement du produit et mettre en péril la sécurité de votre procédé. Les remplacements par des pièces d’apparence similaire peuvent entraîner des incendies, des risques électriques ou un mauvais fonctionnement.
- Seite 42 Bitte zuerst lesen! Brooks Instrument entwickelt, produziert und testet seine Produkte derart, dass sie viele nationale und internationale Standards erfüllen. Nur bei korrektem Einbau sowie richtiger Bedienung und Wartung dieser Produkte ist ein Betrieb unter Einhaltung der Standardvorgaben sichergestellt. Die folgenden Anweisungen müssen eingehalten werden und in Ihr Sicherheitsprogramm integriert werden, wenn Sie Brooks Produkte installieren, bedienen und warten.
- Seite 43 Section A - Essential Instructions Installation and Operation Manual X-VA-MT3600-eng Part Number:541B075AAG Models MT3600, MT3601 & MT3602 February, 2011 Greek Brooks Instrument Brooks Instrument. ’ Brooks Instrument. : (1) . (2) Brooks Instrument. (PED) 0,5 bar (g) 25 mm (PED).
- Seite 44 El ször olvassa el ezeket! A Brooks Instrument olyan módon tervezi, gyártja és teszteli termékeit, hogy azok megfeleljenek számos belföldi és nemzetközi szabványnak. Ezeket a berendezéseket megfelel en kell telepíteni, üzemeltetni és karbantartani ahhoz, hogy mindenképpen a normál m ködési tartományuknak megfelel en üzemelhessenek.
- Seite 45 Leggerle subito! La Brooks Instrument progetta, fabbrica e collauda i propri prodotti in maniera tale che siano conformi ai vari standard nazionali ed internazionali. Tali apparecchiature devono essere installate, messe in esercizio e tenute in manutenzione in maniera adeguata affinché operino in conformità alle loro normali specifiche di funzionamento.
- Seite 46 P rliecinieties par to, lai pirms instrumenta tehnisk s apkopes b tu likvid ts procesa l nijas spiediens. Ja ir nepieciešams veikt k du da u nomai u, nodrošiniet, lai tiktu izmantotas „Brooks Instrument” nor d t s da as un da u nomai u veiktu kvalific ts person ls. Neat autu da u un proced ru izmantošana var ietekm s ražojuma sniegumu un samazin t procesa droš...
- Seite 47 25 mm arba 1 colio ar mažesni matuokliai atitinka tinkam inžinerijos praktik (SEP). Europoje taikomi elektromagnetinio suderinamumo (EMC) reikalavimai CE ženklu pažym ta „Brooks Instrument“ (elektrin / elektronin ) ranga buvo s kmingai išbandyta pagal elektromagnetinio suderinamumo reikalavimus (EMC direktyv 2004/108/EC (89/336/EEB)).
- Seite 48 / lub uszkodzenia sprz tu. Je eli jakie zalecenia w instrukcji obs ugi urz dzenia s niezrozumia e, prosimy o skontaktowanie si z przedstawicielem firmy Brooks Instrument, aby wyja ni problem.
- Seite 49 Antes de proceder, leia-as! A Brooks Instrument projecta, fabrica e testa os seus produtos de forma a que os mesmos satisfaçam numerosas normas nacionais e internacionais. Os equipamentos devem ser instalados, explorados e mantidos de maneira adequada, e devem funcionar de acordo com a sua gama de utilização. Durante a instalação, exploração e manutenção dos equipamentos da Brooks Instrument, as instruções seguintes devem ser observadas e integradas no programa de...
- Seite 50 În m sura în care indica iile c r ii ma inii nu sunt suficient de l muritoare, lua i leg tura cu reprezentantul Brooks Instrument pentru clarificarea problemei. P stra i toate avertismentele, avizele i instruc iunile livrate odat cu instala ia sau inscrip ionate pe aceasta.
- Seite 51 Pre íta pred inštaláciou! Brooks Instrument svoje výrobky projektuje, vyrába a testuje takým spôsobom, aby tieto vyhoveli domácim aj medzinárodným normám. Tieto zariadenia je potrebné predpísaným spôsobom inštalova , prevádzkova a udržiava , na zabezpe enie ich spo ahlivej a normálnej prevádzky v celom pracovnom rozsahu.
- Seite 52 Najprej preberite jih Brooks Instrument tako konstruira, izdeluje in terstira svoje izdelke, da oni ustrezajo številnim doma im in mednarodnim standardom. Te naprave se morajo ustrezno instalirati, koristiti in vzdrževati, da vsekakor delajo ustrezno normalnom podro ju funkcioniranja. Naslednjih navodil se mora držati in potrebno je vgraditi v program varstva pri delu pri instaliranju, koriš...
- Seite 53 ¡Léalos primero! El Brooks Instrument proyecta, fabrica y prueba sus productos de manera que éstos respondan a numerosas normas nacionales e internacionales. Dichas instalaciones deben ser emplazadas, operadas y mantenidas adecuadamente, para que puedan marchar de todas formas en conformidad con el alcance normal de funcionamiento.
- Seite 54 Läs detta innan du fortsätter ! Brooks Instrument konstruerar, tillverkar och testar sina produkter med syfte att uppfylla alla nationella och internationella standarder. Dessa produkter måste installeras på rätt sätt, handhas och underhållas för att de skall fungera kontinuerligt enligt deras normala specifikation. De följande anvisningarna bör följas och integreras till Ert säkerhetsprogram varje gång när Brooks Instruments produkter installeras, handhas och underhålls.
- Seite 55 Installation and Operation Manual X-VA-MT3600-eng Part Number: 541B075AHG Models MT3600, MT3601 & MT3602 February, 2011 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
- Seite 56 Europe +31 (0) 318 549 290 Asia +81 (0) 3 5633 7100 Due to Brooks Instrument's commitment to continuous improvement of our products, all specifications are subject to change without notice. TRADEMARKS Brooks ..............Brooks Instrument, LLC Hastelloy ..............Haynes International Kalrez ..............