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1. Safety instructions
For skilled electricians and instructed person-
nel in accordance with national legislation, in-
cluding the relevant standards and, where ap-
plicable, in acc. with IEC 60079-17 on electrical
apparatus for explosive atmospheres.
The light fitting must not be operated in zone 0
and zone 20 hazardous areas!
The technical data indicated on the light fitting
are to be observed!
Changes of the design and modifications to
the light fitting are not permitted!
The light fitting shall be operated as intended
and only in undamaged and perfect condition!
Only genuine Cooper Crouse-Hinds (CCH)/
CEAG spare parts may be used for
replacement!
Repairs that affect the explosion protection (see
national standard), may only be carried out by
CCH/CEAG or a qualified "electrician"!
The national safety rules and regulations for
prevention of accidents and the following
safety instructions which are marked with
an (
) in these operating instruction, will
have to be observed!
arrow
1
2
Address
Address
switch 1
switch 2
0
0
0
1
0
2
...
...
1
0
1
1
...
...
...
...
2
0
2
1
...
...
9
9
Fig. 6 Addressing
Crouse-Hinds
2. Conformity with standards
This explosion protected light fitting has been
designed, manufactured and tested according to the
state of the art and according to EN ISO 9001:2000.
The light fitting is suitable for use in zone 1, 21, 2 and
22 hazardous areas acc. to IEC 60079-10 and
IEC 61241-10.
3. Technical data
EC type examination
certificate:
Category of application aacd 94/9/EC. and directive:
ta
+ 40 °C:
max
ta
+ 50 °C:
max
Approval of the production
quality assurance:
rated voltage AC
Ex-Lite 24 V
Ex-Lite
Ex-Lite CG-S
rated voltage DC:
Ex-Lite 24 V
Ex Lite
Ex Lite CG-S
Rated current
10 V AC/DC:
220 V AC/DC:
Frequency
Insulation class
to EN 60 598:
Degree of protection
accd. EN 60529
Operation temperature
Storage temperature
in original packing:
Weight:
Supply terminal clamping capacity
2 x per terminal:
Ex-e cable entry
metal thread:
Test torque for M 25 x 1.5 Ex-e
cable entry:
Test torque for pressure
screw:
(for sealing off the cable or the blanking plug)
Test torque for sceen fixing:
* max. permissable tolerances accd. EN 60079-0
4. Installation Ex-Lite
The respective national regulations as well as the
general rules of engineering which apply to the
installation and operation of explosion protected
apparatus will have to be observed!
Transport and storage of the luminaire is permitted
in original packing and specified position only!
Opening and closing the light fitting
Unscrew the four recessed head screws of the
cover
Remove the protective cover.
Luminaire
Installation of the fitting
address
The luminaire shall be fitted by using the four
Monitoring off
mounting clips with suitable fixing screws
1
(Ø: 5 mm, fig. 1) onto a suitable surface.
2
...
Mains connection
10
After opening the cover unscrew the four screws of
11
the LED-printed board (fig.1). The printed board is
...
protected against falling down by a safety tie.
...
Pass the cable (8 to 17 mm) through the certified Ex
20
cable entry M 25 x 1,5. Use both sealing inserts for
not permissable
cables from 8 to 12 mm, and the outer sealing insert
only for cables from 13 to 17 mm.
not permissable
Pay attention to the proper fit of the remaining
sealing insert in the certified cable gland.
In case of unused cable entries, remove their
protective cover and close the entries with a blanking
plug (torque of 3.5 Nm). When closing the gland with
a blanking plug, always use both sealing inserts!
When metal cable entries are used, the protective
caps of the unused entries are to be removed and
the entries to be closed with certified Ex blanking
plugs IP 66!
Only fix laid cable may be used for connection!
used the instructions regarding strain relief and
clamping capacity must be observed!
Connect the conductors to the terminals L, N and PE
in accordance with the terminal marking (see fig. 2).
Remont the LED-printed board into the housing.
Take care not to pinch any conductors. Install the
protective cover with the four screws. Tighten the
screws only hand-tight!
BVS 09 ATEX E...
Changing of the legend
II 2 G Ex e ib m IIC T6
To install the correct legend open the 4 scews
II 2 G Ex e ib m IIC T5
(fig. 4) together with the 2 brackets at the cover
II 2 D Ex tD A21 IP66 T80°C
frame. Remove the old legend. Put the selected new
legend onto the protective glas panel. Fix the legend
PTB 96 ATEX Q001-5
with the two brackets and scews on the frame. Close
the frame onto the enclosure (fig. 5) .
not permissible
110 - 277* V
5. Taking into operation
220 V - 254 V*
12 - 24 V DC ± 20%
proper functioning and installation in compliance with
110 V - 250 V*
these operating instructions and other applicable
195 V - 250 V*
regulations!
0.05 A
Only carry out insulation measurements between PE
0.025 A
and the external conductor L1 as well as between
50/60 Hz
PE and N.
– measuring voltage: max. 1 kV AC/DC
I
– measuring current:
Mind: There must no insulation measurement be
IP 66
carried out between L and N, since that would
-20 °C to +50°C
destroy the electronics (mains input fuse in the unit).
-40°C to +60°C
Monitoring (only Ex-Lite CG-S)
approx. 6.2 kg
The CG-S module monitors and indicates to the
connected CEAG emergency supply system the
3 x 2.5 mm²
operation of the supply unit circuit and the function of
min. 50 % of the installed LEDs.
M25x1.5 for cable
The CG-S module allows single monitoring of these
Ø 8-17 mm,
luminaires in CEAG emergency lighting systems. The
M25x1.5 blanking plug
switching mode (maintained/non-maintained and
switched emergency luminaires) is freely program-
5 Nm
mable and mixed operation up to 20 addresses in a
single circuit is possible.
3.5 Nm
Addressing
1.4 Nm
Before fitting the cover, the addressing of the
individual luminaires is to be carried out. The desired
address (fig.4, 1 - 20) is set on the address switch by
means of a suitable screw driver (Arrowhead to No.,
fig. 6). If the luminaire should not be monitored the
code 0/0 has to be selected.
The standing luminaire Ex-Lite and is not equipped
with monitoring circuit and can not be addressed.
6. Maintenance
maintenance, servicing and test of apparatus for
explosive atmospheres e.g EN 60079-17 as well as
the general rules of engineering!
Servicing
When servicing, in particular those components that
affect the explosion protection, will have to be
checked, e. g.:
Repair
Prior to replacing or removing any components,
observe the following:
Cut the apparatus off the voltage before opening it
or carrying out repairs! Only use certified genuine
CCH/CEAG spare parts! (See CCH/CEAG spare
parts list).
uct series.
Regarding waste disposal, observe the relevant
national regulations! The plastic materials are
marked with material identifications.
Cooper Crouse-Hinds GmbH
Attention!
If cable glands from other manufacturer are
Prior to operation, check the light fitting for its
max. 10 mA
Observe the national regulations applicable to the
Housing and protective glas for any cracks or
damages.
Gaskets for their perfect condition.
Terminals and blanking plugs for their firm fit.
Subject to alteration or supplement of this prod-
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