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New Install - Always Pressure Up Slowly (Follow start up on page 18 and 19)
Problem
No Clicking
Sound
Injector in Operation or After Scheduled Maintenance
Problem
No Clicking
Sound
Problem
Clicking
Sound
No Suction Of
Solution
Problem
Clicking
Sound.
Under
Injecting
Problem
Fluid
Re-filling
Solution Tank
English: 22

Troubleshooting

Cause
Fluid not flowing through unit
Fluid flowing through unit
Cause
Main Piston Assembly #9 worn
Cover #1 or main body #40 worn
or scored
By-Pass Valve not closed
Dirty or plugged inlet filter
#17 Worn or not seated properly
Cause
Cracked or loose Suction Hose
Dosage piston/gasket (for WSP
models) #44 (0.3% model #51)
worn or installed incorrectly.
O-ring retainer #15 installed
incorrectly
O-ring seat #14 or dosage piston/
gasket (for WSP models) #44 (0.3%
model #51) damaged
#17 O-ring worn and/or loose
Suction tube #25 or suction tube
fitting #11 cracked, leaking or
clogged suction tube filter
Check valve #13 leaking:
Cause
#44 (0.3% model #51) Dosage
Piston/gasket (for WSP models)
worn
#7 Inner Cylinder worn
Unit operates at high-flow and not
at low flow
Main Piston Assembly #9 worn
Cover #1 or main body #40 worn
or scored
Cause
Check valve #13 leaking
Washer seal on #13 is swollen or
chemical attack.
Solution
Are the red plugs at the inlet, outlet and suction tube fitting openings
removed?
Is the unit installed backward? The arrow on the unit must point in the
direction of the fluid flow.
Has the new injector been stored for an extended period. If so, submerge
the injector in room temperature fluid for 24 hours so that the working
parts can reabsorb fluid and swell back to the proper size.
If still not clicking, do not open the upper body. Call Aquamix Customer
Service.
Fluid rate is below or exceeds rated service flow of injector. (See
Specifications page 16).
If below increase flow rate, if above, reduce flow rate.
Operating pressure exceeds maximum limit. Install a pressure reducer
valve. (See Specifications page 16).
By-Pass Valve not closed. Check and set valve to the OFF position.
Solution
Replace #9 Main Piston Assembly. Clean fluid filter.
Replace and install or clean fluid filter.
Set By-Pass Valve to the closed position.
Ensure mesh size is correct for proper filtration. Clean filter.
Re-seat #17 or replace.
Solution
Check for proper fit and /or replace.
Replace. Ensure during maintenance replacement that #44 dosage
piston was installed correctly flared-end up.
Install correctly.
Replace.
Replace.
Replace and/or clean as necessary.
Clean & replace as necessary.
Solution
Replace.
Replace.
Replace #17 O-ring.
Replace #9 Main Piston Assembly. Clean fluid filter.
Replace and install or clean fluid filter
Solution
Check seat area on suction tube fitting #11. Check valve and seal must
fit loose in the suction tube fitting. Clean seal and inside fitting for debris.
Replace with new check valve assembly.
.

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